| Customization: | Available |
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| Standard: | GB, ISO9001:2015 |
| Application: | Loader, Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Alumina ceramic lining tiles for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.
QMX's wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.
Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina T95: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA): increased strength and impact resistance
Product Features
-Long lifetime and maintenance free operation
- NO operation interruption or production losses
- NO contamination of the conveyed materials due to abrasion, mixture or oxidation
- Physiologically harmless, suitable for food products
- Smooth surface to achieve good flowability and to avoid plugs
- No spilled material to clean up
Related Industry
-Steel plant
-Power plant
-Refinery factory
-Cement plant
-Mining industry
-Port industry
etc.
Applications include:
-Pipe & fittings
-Chutes & hoppers
-Vibratory feeders
-Cyclones
-Distributors
-Screens
-Centrifuges
-Mill liners
| 92 | 95 | T95 | 99 | ZTA | ZrO2 | |
| Density(g/cm³) | ≥3.6 | ≥3.65 | ≥3.7 | ≥3.83 | ≥4.15 | ≥5.9 |
| Al2O3(%) | ≥92% | ≥95% | ≥95% | ≥99% | ≥75% | / |
| ZrO2 +Y2O3 | / | / | / | / | ≥21% | ≥99.8% |
| Bending Strength(MPa) | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
| Compressive Strength (MPa) | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
| Fracture Toughness(MPa.m1/2) | ≥3.2 | ≥3.2 | ≥3.5 | ≥3.5 | ≥5.0 | ≥7.0 |
| Rockwell Hardness HRA | ≥82 | ≥85 | ≥88 | ≥89 | ≥90 | ≥88 |
| Vickers Hardness HV20(MPa) | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1400 | ≥1100 |
| Wear Volume(cm³) | ≤0.25 | ≤0.20 | ≤0.15 | ≤0.10 | ≤0.05 | ≤0.05 |
Alumina supply and stock a full range of a high density, fine grain and high wear resistant alumina ceramic. It prevent erosion and abrasive wear in conveying and bulk material handling systems, as well in piping systems.
--Plain tile ranging from 3mm-50mm
--Weldon tile ranging from 10mm-50mm
--Pipe tile ranging from 12mm-50mm
--Hex tile ranging from 3mm-25mm
--Interlock tile with T/G (Tongue & Groove) ranging from12mm-50mm
--Pre engineered tile ranging from 12mm-25mm for cyclone installation specially.
| 1.Steel Industry | |
| Conveying system | bucket wheel disc, hopper, silo, belt conveyor skirt, trolley tee bucket, receiving hopper |
| Batching system | mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, mixing cylinder scraper, pelletizing disc |
| Sintering system | ore dressing hopper under vibrating screen, raw material transport chute, cyclone dust collector and pipeline, fan impeller |
| 2.Cement Plant | |
| Limestone crushing, raw fuel pre-homogenization system | chutes, hoppers, belt pulleys |
| Raw mill system: | separator guide vane, separator cone, pipe connected vertical mill to cyclone , cyclone, fuel mill (steel ball mill), separator shell, inner cone, pulverized coal pipe |
| Fuel mill (steel ball mill): | separator shell, inner cone, pulverized coal pipe, powder return pipe |
| 3.Port | |
| Berth fixed hopper, bucket turbine fixed hopper, belt conveyor transfer station fixed hopper, ship unloader hopper | |
| 4. Smelting | |
| Feeding system: | head slide, silo (middle silo, tail silo), vibrating screen trough, coke hopper, weighing hopper |
| Batching system | batching hopper, primary (secondary) mixer |
| Roasting system | single bin pump roasting tube, batching hopper, ash hopper, intermediate bin hopper |
| 5.Chemical | |
| Conveying system: | hopper, silo |
| Dust removal system: | dust removal pipes, elbows, fan casings and impellers, cyclones |
| 6.coal | |
| Coal conveying system: | chute, hopper, silo |
| Coal washing system: | pressure cyclone, non-pressure three-product dense medium cyclone, non-pressure four-product dense medium cyclone, concentrated cyclone group |
| Conveying system: | pipes, elbows, pipes, hoppers, silos, distribution ports |
| 7.Mining | |
| Conveying system: | Cyclone, distributor, pipes, bends, elbows, chute, hopper, silo |
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
1. Are you are trading company or a factory?
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China
2. What is your monthly capacity?
800 ton per month
3. What kinds of ceramic wear resistant liners do you manufacture?
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound
4. What is the delivery time?
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days.
5. Can you manufacture ceramic liner according to customers' desgin?
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers.
6. What is the packing?
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL
7. What is the nearest port?
Qingdao port
1. 92%,95%,T95%,99% Alumina ceramic tiles
2. ZTA(Zirconia Toughened Alumina) tiles/brick/block
3. Ceramic Rubber and ceramic-Rubber-steel impact resistant liner
4. Monolihic Cyclone/ cyclone tiles/Ceramic Lined pipe fittings
5. High impact ceramic wearing compound
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