Durable Mosaic Hex Alumina Ceramic Wear Mats for Copper Processing

• Customization: Available
• Standard: GB, ISO
• Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Model NO.: Mosaic Lining Pieces
• Type: Wear Resistant Ceramic
• Square Tile: 10X10X3~10mm, 17.5X17.5X3~15mm, 20X20X3~15mm, etc.
• Ceramic Plate: 100X100X6~50mm, 150X100X6~50mm, etc.
• Hexagonal Tile: S12.5xt3~20mm, S23.5xt6-25mm
• Dimple Tiles: 20X20X4-10+1(with 5 Dimples), 20X30X5~15+1(with 18
• Ceramic Block: 40X40X40mm, 45X45X50mm,32X32X22mm, 38X38X38mm,etc.
• Ceramic Cylinder/Rod: 6X6mm,15X15mm,20X20mm, 31X31mm,40X40mm, 45X50mm, 5
• Al2O3: 95%
• Density: 3.65 g/cm3
• Hv 20: 1000
• Rock Hardness Hra: 85
• Bending Strength MPa: 250
• Compression Strength MPa: 1300
• Fracture Toughness Kic Mpam 1/2: 3.8
• Wear Volume: 0.2 Cm3
• Transport Package: Box
• Specification: 100X100X6~50mm, 150X100X6~50mm, etc.
• Trademark: firstar
• Origin: China
• HS Code: 6909120000
• Production Capacity: 400t/Month

Product Description

 

Product Description

                   Durable Mosaic Hex Alumina Ceramic Wear Mats for Copper Processing

1. Detailed description

The alumina mosaic sheet is an excellent wear-resistant ceramic material. Alumina ceramic hexagonal tile mat is widely used as a wear liner for pulley lagging, rubber ceramic plates, rubber hoses, and kinds of irregular equipment. It can easily installation and fixing with epoxy resin glue.

The Ceramic tiles is a high-performance abrasion and impact-resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion-resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.

Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear-resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina T95: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA):  increased strength and impact resistance

2. Product features:
> High hardness 
> Superior abrasion and impact resistance 
> Corrosion and chemical resistance 
> Lightweight 
> Easy installation by epoxy resin or bolt 
> Improve your working environment, vibration, and safety

3. Product Specification:
- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.

4. Ceramic wear lining tiles for a variety of applications:
Processing equipment:
l Pharmaceutical clean rooms
l Food processing plants
l Grain handling
l Mineral processing
l Cement manufacturing
l Chemical processing
l Large Cyclones:
l Coal-fired power plants
l Steel Mills
l Asphalt Plants
l Petrochemical plants
l Pulp and paper mills

Detailed Photos

 

 

 

Product Parameters

 

Category	HC90	HC92	HC95	HCT95	HC99	HC-ZTA	ZrO2
Al2O3	≥90%	≥92%	≥95%	≥ 95%	≥ 99%	≥75%	/
ZrO2	/	/	/	/	/	≥21%	≥95%
Density	>3.50g/ cm^3	>3.60g/cm^3	>3.65g/cm^3	>3.70g/cm^3	>3.83g/cm^3	>4.10g/cm^3	>5.90g/cm^3
HV 20	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100
Rock Hardness HRA	≥80	≥82	≥85	≥88	≥90	≥90	≥88
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness KIc MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥4.5	≥7.0
Wear Volume	≤0.28 cm^3	≤0.25cm^3	≤0.20cm^3	≤0.15cm^3	≤0.10 cm^3	≤0.05cm^3	≤0.02cm^3

 

Company Profile

Qimingxing offers quality wear and Anti-impact ceramics, in combination with our experienced and competent staff, to ensure the increased efficiency and service life of all equipment and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize production delays - Variety of wear combating options available as a one-stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suit any wear problem.

Certifications

 

Packaging & Shipping

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FAQ

FAQ

Q: What is your experience with your products?
A: We have 22 years of experience in this industry line. We are a professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
 
Q: Can you accept a small quantity sample order before production?
A: Yes, we can offer a sample for your testing first.

Q: Can you provide a free sample?
A: Yes, within 1kg.
 
Q: What is your production time?
A: We have a large stock of standard products. Normally within 7-10 days after receipt of the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union