Alumina ceramic tiles as wear resistant lining for the Chute and launder
Product Description
QMX offer various wear liner options to optimize the material flow and wear life of the chutes and launders.
The Chute wear lining options include:
Alumina Ceramic tiles from 6mm thick to 50mm thick depending on application
Alumina Ceramic and Steel Panels, bolt and and countersunk
Silicon Carbide tiles
Wear compound with ceramic beads
Rubber Linings and rubber panels
Chromium Carbide overlay wear Panels
Wear-resistant elements prevent destruction in the transportation, processing, mining and other technological equipment. The elements are made of high-purity, finely dispersed, alpha-alumina. Wear-resistant plates can be made from a variety pre-designed element of different dimensions and forms.
Standard tiles(alumina plain tiles)
Standard ceramic tiles are used for protection against wear, especially on the flat and straight-line surfaces. Special sizes are on the Customer's request.
Weld-on Tile
Welding tiles have a hole, and complete with carbon steel riveting and a ceramic plug for welding
Ceramic Mosaic
Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage.
- Mosaic mats
The mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 250x250 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20/40 mm. Special sizes are on the Customer's request.
Ceramic tubes
Cylinders and spherical segments provide solid protection for steel pipes from abrasive and corrosion wear, even with a small wall thickness. Standard dimensions of inner diameter are 40-500 mm. Special sizes are on the Customer's request.
ZTA ceramics
The combination of aluminum oxide and zirconium dioxide (ZTA) increases strength, toughness, hardness and wear resistance in 20-30% in comparison with pure alumina ceramics. The maximum temperature for application of products from ZTA ceramics is 1450 ° C.
Customized elements
It is possible to design and manufacture a comprehensive wear-resistant protection and to adapt protective schemes for the Customer's tasks. Special processing of products prior to sintering allows to manufacture products of complex three-dimensional shape.
Detailed Photos
Specification of Ceramic Plate
Category |
HC90 |
HC92 |
HC95 |
HCT95 |
HC99 |
HC-ZTA |
ZrO2 |
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
Density |
≥3.50g/ cm3 |
≥3.60g/cm3 |
≥3.65g/cm3 |
≥3.70g/cm3 |
≥3.83g/cm3 |
≥4.10g/cm3 |
≥5.90g/cm3 |
Water Absorption |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
≤0.1% |
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
Main Size of Ceramic Tile
100*50*6-25
100*100*6-50
120*80*6-30
125*75*6-50
150*100*6-50
70*70*20/25 with mushroom
.....
There are thousands of mold in our factory to meet customers' various requirements.
Different sizes can be customised as customers' requirements.
Packaging & Shipping
Company Profile
Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997 and covered the area of 160mu,having more than 260 staffs in which the technical staffs account for 35%. The company has set up their wholly owned subsidiary, Shandong Ultraming Fine Ceramics Co., Ltd, Shandong Yilaisheng New Material Co., Ltd, Zibo Xingao New Material Research Institute Co., Ltd. The annual production of wear resistant ceramic and grinding media is 18000 tons. Our factory passed the ISO 9001:2015 standard quality management system certificate and successfully listed on the new OTC market in January 2017. The stock code is 870601.
Our products are also exported to many courtries and build long-term business relationship with customers.
Every year we also go to many
exhibitions all over the world.
FAQ
- Are you a direct manufacturer or trader?
We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
Also we have our own equipment plant which manufacture rubber backed ceramic panel, pipe and cyclone.
2.Can you supply samples to check the quality?
Free samples with small quantity can be sent for quality checking.
Express fee can be reduced from bulk order.
3.What is the delivery time?
Generally 7~30 days according to the Order quantity.
4.What is your payment term?
T/T, L/C at sight can be accepted. Also it can be negotiated.
5.What is your main markets?
Australia, Russia, Ukraine,South Africa, Panama, Chile, Peru, Brazil, USA and so on.
6.Can you accept small order?
Yes, orders small or big are from your trust. We will do the best to meet your requirements.
7.Can you receive orders with bulk quantity?
Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.
8.Can you speak English?
Yes, our staff can speak and write English very well. We can supply 7*24 service and can reply your inquiry within short time.
9. The full range of the products you manufacture?
We manufacture Ceramic Wear Liner, Pipe&Pipe fitting, Cyclone.
Ceramic Grinding Media
Grinding Mills&Equipment lined with ceramics
10. Are your facility ISO Qualified?
Yes, we are qualified manufacturer.
ISO9001certificate,ISO14001 certificate,ISO 45001certificate have been acquired.