Premium Mining Wear Solution: Silicon Carbide Ceramic Plates

Product Details
Customization: Available
Standard: JIS, GB, DIN, BS, ASTM, AISI, SGS
Application: Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
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Number of Employees
89
Year of Establishment
1997-12-02
  • Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
  • Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
  • Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
  • Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
  • Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
  • Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
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Overview

Basic Info.

Model NO.
wear liner
Material
Aluminum
Type
Wear Resistant Ceramic
Color
White
Al2O3
92/95/99/Zta
Density
3.6-4.2g/cm3
Gpa
>1400
Shipping Way
Fob, CIF, DDP, DDU etc
Size
Max 900*900
Certificate
SGS, ISO
Export Markets
Australia, South Africa, South America,Global
Certification
SGS, ISO
Function
Wear Abrasion Resistant
Sample Time
2-5 Days
Bulk Order Time
10-30 Days
Customized
Accept
Use
Chute Wear Resistant
Key Words
Rubber Mats
Transport Package
Pallet or Wooden Box
Specification
Al2O3 over 99%
Trademark
ZIBO QIMINGXING NEW MATERIAL
Origin
China Shandong Zibo
HS Code
6909120000
Production Capacity
17000 Tons Per Year

Product Description

Rubber Backed Silicon Carbide Ceramic Wear Plate In Mining Wear Solution 
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates

Premium Mining Wear Solution: Silicon Carbide Ceramic PlatesPremium Mining Wear Solution: Silicon Carbide Ceramic Plates
1. Product Details
aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
Shandong Ultraming Fine Ceramics Co., Ltd. can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 

2.Product features:

> High hardness 
> Superior abrasion and impact resistance 
> Corrosion and chemical resistance 
> Light weight 
> Easy installation by epoxy resin or bolt 
> Improve your working environment-noise, vibration and safety


3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.


4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.


5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages

Technical property: 
Item name: Silicon Carbide Tile
Series Index Value Test result
1 Sic % 83
2
Si+ SiO2
% 15.71
2 Temperature ºC 1380
3 Specific Density g/cm3 >=3.05
4 Open Porosity % <0.1
5 Modulus of elasticity: Gpa 330Gpa (20ºC)
   300Gpa(1200ºC)
6 Moh's Hardness / 9
7 Bending strength Mpa 250(20ºC)/ 280   (1200ºC)
8 Compression Strength Mpa 1150
9 Coefficient of thermal expansion: / 4.5K^(-3)*10^(-5)
10 Coefficient of thermal conductivity:  W/m.k 45 (1200ºC)
11 Acid Alkaline -proof / Excellent

 
S.No. Material Attributes  Properties
1 Ceramic
 Tiles
Material Silicon carbide, 92%, 95%, T95%,96%, ZTA
2 Rubber Component natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others
Density ~1.4g/cm3
Tensile strength at break ≥10.6Mpa
Elongation at break  350%
Shore Hardness 45-65
Adhesive between tile and rubber 3.8 Mpa
Adhesive between rubber and equipment ≥3.5 Mpa
Thermal conductivity.(normal temperature) 2w/m·k
Aging period ≥15 Years
Working temperature -50ºC - 200ºC
3 Steel plate Material Q235A
Density 7.85g/cm3
Thickness 5-6mm
4 Adhesive Appearance  Brown glutinous liquid 
Solid content  20±3%
Viscosity ≥2.5 Mpa
Peel strength  48h  N/2.5cm≥120
Compressive strength ≥850 Mpa
Working temperature -20ºC - 100ºC


 
Whole Plate (mm) 150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm) Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 
13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm) 3-75mm
Alloy Steel Size (mm) Thickness: 3-10mm
Rubber Thickness (mm) Depends on the impact stress expected.

Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Rubber wear liner size: 500*500*6mm,500*500*8mm,500*500*10mm,500*500*12mm
Ceramic: Square tiles 17.5*17.5mm or 20*20mm                                                                       
92 Alumina Ceramic Liners WEAR PLATE BACKING MATERIALS Mild Steel Backing Plate
Al2O3:≥92%
Density:≥3.6g/cm³
Porosity:
<0.25
compressive strength:≥1050Mpa
Rockwell Hardness ≥85.5HRA
Vickers Hardness Hv20: ≥1050Mpa
Fracture Toughness(KIC): ≥3.7MPa.m1/2
Bending strength: ≥220Mpa
Wear Volume:≤0.25cm3
Appearance: white
Rubber:Natural
Tensile strength(TSB):≥15Mpa
Shore A Hardness: 55-60
Thermal conductivity.(normal temperature): 2w/m·k
Adhesive between Ceramic and rubber: 3.8Mpa
Elongation: 468%
Resilience:0.65
                       
Steel: Q235A or Q235B                          

Q235A:                                                              
C 0.14-0.22%                                              
Mn 0.30-0.65%                                                Si≤0.30                                                         S≤0.050                                                            P≤0.045

Q235B:                                                         
C 0.12-0.20%                                                  Mn 0.30-0.670%                                               Si≤0.30                                                             S≤0.045                                                               P≤0.045
 
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates

Ceramic rubber mats offer good protection to wear areas, which is manufactured by rubber or polyurethane,alumina ceramic tiles and steel backing plate through hot vulcanizing process.
 
Features of ceramic rubber composite liner:
 
      • high alumina ceramic offers excellent wear resistant.
      • rubber layer prevents ceramic tiles breakage.
      • available with stud bolt and weldable installation methods or CN bonding layer
      • various shape and size of ceramic, bricks, cylindrical, etc.
      • rich experiences and strict QC ensures high quality.

Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components

 
Detailed Photos
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates



Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.

 

 

Packaging & Shipping


 
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
 
Company Profile

 

Premium Mining Wear Solution: Silicon Carbide Ceramic Plates

1. Established in 1997,20 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2000 certified,over 260 staffs.
4. Three Own-designed production lines, the ball mils are own produced.



                                                                   Picture of workshop production
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
                                                                 
 
Certifications

                                                        Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
 

 
Product You May Like

 

Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
 
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
Premium Mining Wear Solution: Silicon Carbide Ceramic Plates
FAQ

FAQ


Q: What is your experience in your products?
A: We have 25years experience in this industry line. We are professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products.
 
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer Free sample for your testing first.

Q: Can you provide free sample?
A: Yes, within 1kg.
 
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union 

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