| Customization: | Available |
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| Standard: | GB, ISO |
| Application: | Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.
Rubber&Steel Specification:| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles |
Material | 92%, 95%, T95%,96%, ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | ≥3.8 Mpa | ||
| Adhesive between rubber and equipment | ≥3.8 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 3-10mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
Ceramic Specification:
| Character | 92 | 95 | T95 | 99 | ZTA | ZrO2 |
| Density(g/cm³) | ≥3.6 | ≥3.65 | ≥3.7 | ≥3.83 | ≥4.15 | ≥5.9 |
| Al2O3(%) | ≥92% | ≥95% | ≥95% | ≥99% | ≥75% | / |
| ZrO2 +Y2O3 | / | / | / | / | ≥21% | ≥99.8% |
| Bending Strength(MPa) | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
| Compressive Strength (MPa) | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
| Fracture Toughness(MPa.m1/2) | ≥3.2 | ≥3.2 | ≥3.5 | ≥3.5 | ≥5.0 | ≥7.0 |
| Rockwell Hardness HRA | ≥82 | ≥85 | ≥88 | ≥89 | ≥90 | ≥88 |
| Vickers Hardness HV20(MPa) | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1400 | ≥1100 |
| Wear Volume(cm³) | ≤0.25 | ≤0.20 | ≤0.15 | ≤0.10 | ≤0.05 | ≤0.05 |
Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize delays in production - Variety of wear combating options available as a one stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suite any wear problem
Q: What types of ceramic materials are used to make ceramic grinding balls and ceramic wear liners?
A: Ceramic grinding balls and ceramic wear liners are typically made from high-purity alumina, zirconia, or other advanced ceramic materials.
Q: What industries use ceramic grinding balls and ceramic wear liners?
A: Ceramic grinding balls and ceramic wear liners are used in a wide range of industries, including mining, cement, power generation, chemical processing, and many others.
Q: What is the production process for ceramic grinding balls and ceramic wear liners?
A: The production process for ceramic grinding balls and ceramic wear liners typically involves advanced manufacturing techniques such as isostatic pressing,Dry Pressing, Precision rolling, and sintering.
Q: What are the benefits of using ceramic grinding balls and ceramic wear liners?
A: The benefits of using ceramic grinding balls and ceramic wear liners include superior wear resistance, high density, excellent hardness, and improved performance and efficiency.
Q: How do I choose the right type of ceramic grinding ball or ceramic wear liner for my application?
A: Choosing the right type of ceramic grinding ball or ceramic wear liner depends on factors such as the specific application, the material being processed, and the required performance specifications. Manufacturers such as QMX can provide technical support and assistance to help you choose the best product for your needs.
Q: What is the lead time for orders of ceramic grinding balls and ceramic wear liners?
A: Lead times for orders of ceramic grinding balls and ceramic wear liners can vary depending on the specific product and order size. It's best to contact the manufacturer directly for more information.
Q: How does QMX ensure the quality of its products?
A: QMX utilizes advanced production techniques, state-of-the-art equipment, and rigorous quality control processes to ensure that every product meets the highest quality standards. The company also provides technical support and assistance to help customers optimize their processes and achieve the best possible results.
Order your ceramic grinding balls today and experience the difference in performance and durability that only high-quality ceramic grinding balls can deliver!
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