Wear-Resistant 92% Al2O3 Ceramic Mosaic Wear Tiles for Mining Industry

Product Description

 

Product Description

               Wear-Resistant 92% Al2O3 Ceramic Mosaic Wear Tiles for Mining Industry

1. Detailed description

The alumina mosaic sheet is an excellent wear-resistant ceramic material. Alumina ceramic hexagonal tile mat is widely used as a wear liner for pulley lagging, rubber ceramic plates, rubber hoses, and kinds of irregular equipment. It can easily be installed and fixed with epoxy resin glue.

The Ceramic tiles is a high-performance abrasion and impact-resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion-resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.

Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear-resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina T95: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA):  increased strength and impact resistance

2. Product features:
> High hardness 
> Superior abrasion and impact resistance 
> Corrosion and chemical resistance 
> Lightweight 
> Easy installation by epoxy resin or bolt 
> Improve your working environment, vibration, and safety

3. Product Specification:
- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.

4. Ceramic wear lining tiles for a variety of applications:
Processing equipment:
l Pharmaceutical clean rooms
l Food processing plants
l Grain handling
l Mineral processing
l Cement manufacturing
l Chemical processing
l Large Cyclones:
l Coal-fired power plants
l Steel Mills
l Asphalt Plants
l Petrochemical plants
l Pulp and paper mills
 

Detailed Photos

 

 

Product Parameters

 

Category	HC90	HC92	HC95	HCT95	HC99	HC-ZTA	ZrO2
Al2O3	≥90%	≥92%	≥95%	≥ 95%	≥ 99%	≥75%	/
ZrO2	/	/	/	/	/	≥21%	≥95%
Density	>3.50g/ cm^3	>3.60g/cm^3	>3.65g/cm^3	>3.70g/cm^3	>3.83g/cm^3	>4.10g/cm^3	>5.90g/cm^3
HV 20	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100
Rock Hardness HRA	≥80	≥82	≥85	≥88	≥90	≥90	≥88
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness KIc MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥4.5	≥7.0
Wear Volume	≤0.28 cm^3	≤0.25cm^3	≤0.20cm^3	≤0.15cm^3	≤0.10 cm^3	≤0.05cm^3	≤0.02cm^3

 

Company Profile

Qimingxing offers quality wear and Anti-impact ceramics, in combination with our experienced and competent staff, to ensure the increased efficiency and service life of all equipment and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize production delays - Variety of wear combating options available as a one-stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suit any wear problem.

Certifications

 

Packaging & Shipping

 

OTHER HOT SALE

Steel tube lined with alumina ceramic tiles            
By glue or welding, the steel tube is lined with alumina ceramic tiles. It is mainly used in electric power, metallurgy, coal, cement, and other industries, such as large-diameter reducing flues, dust removal pipelines, coal hoppers, cement hoppers, chutes, and other systems.

 

Ceramic Mosaic Pieces
Ceramic Pipe Tiles
Ceramic Curved Tiles(with or without holes)
Ceramic Tapered Tiles
Ceramic Cylinders
Steel Lined with Ceramic Tiles
Irregular Ceramic Tiles
Clipping Ceramic Tiles Interlocking Bricks
Industrial ceramic linings are a great option for guarding against abrasion, erosion, or corrosion. However, ceramic linings are only effective when they are selected and installed properly.
 Contact us to tell us more about your ceramic lining needs.

 

Ceramic Grinding Media Series:
1. Alumina grinding media 
2. Y-tzp zirconia grinding media(ball and cylinder) 
3. Ceria zirconia grinding media 
4. ZTA grinding media 
5. Zirconium silicate grinding media 

 

FAQ

FAQ

Q: What is your experience with your products?
A: We have 22 years of experience in this industry line. We are a professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
 
Q: Can you accept a small quantity sample order before production?
A: Yes, we can offer a sample for your testing first.

Q: Can you provide a free sample?
A: Yes, within 1kg.
 
Q: What is your production time?
A: We have a large stock of standard products. Normally within 7-10 days after receipt of the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union