| Customization: | Available |
|---|---|
| Standard: | GB, ISO9001:2015 |
| Application: | Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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92% Al2O3 Tiles Mats is a high-performance abrasion and impact resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the liners can be installed in a matrix or abrasion resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.
Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina T95: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA): increased strength and impact resistance
When ask for quick quote, below factors are needed:
Material being conveyed
Abrasion type (sliding or impingement)
Equipment design
Installation position
Pipe diameter and temperature
Industrial ceramic linings are a great option for guarding against abrasion, erosion or corrosion. However, ceramic linings are only effective when they are selected and installed properly.
Monolithic shapes and custom engineered integrated tile systems can be provided for pieces with irregular geometries (such as elbows, tees and lateral wyes) where standard tiles are not cost-effective. Engineered solutions like these ensure an exact fit and 100% ceramic protection.
Applications include:
Pipe & fittings
Chutes & hoppers
Vibratory feeders
Cyclones
Distributors
Screens
Centrifuges
Mill liners
Most importantly, the alumina ceramic linings will extend the life of your equipment while reducing maintenance costs and downtime. Contact us today to tell us more about your ceramic lining needs.
Hex tile Support on Mesh
| 92 | 95 | T95 | 99 | ZTA | ZrO2 | Test Standard | |
| Density(g/cm³) | ≥3.6 | ≥3.65 | ≥3.7 | ≥3.83 | ≥4.15 | ≥5.9 | GB/T 25995-2010 |
| Al2O3(%) | ≥92% | ≥95% | ≥95% | ≥99% | ≥75% | / | JC/T 1085-2008 |
| ZrO2 +Y2O3 | / | / | / | / | ≥21% | ≥99.8% | JC/T 1085-2008 |
| Bending Strength(MPa) | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 | GB/T 6569-2006 |
| Compressive Strength (MPa) | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / | GB/T 8489-2006 |
| Fracture Toughness(MPa.m1/2) | ≥3.2 | ≥3.2 | ≥3.5 | ≥3.5 | ≥5.0 | ≥7.0 | ISO21618 IM |
| Rockwell Hardness HRA | ≥82 | ≥85 | ≥88 | ≥89 | ≥90 | ≥88 | GB/T 230.1-1996 |
| Vickers Hardness HV20(MPa) | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1400 | ≥1100 | GB/T 16534-2009 |
| Wear Volume(cm³) | ≤0.25 | ≤0.20 | ≤0.15 | ≤0.10 | ≤0.05 | ≤0.05 | JC/T2345-2015 |
| 1.Steel Industry | |
| Conveying system | bucket wheel disc, hopper, silo, belt conveyor skirt, trolley tee bucket, receiving hopper |
| Batching system | mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, mixing cylinder scraper, pelletizing disc |
| Sintering system | ore dressing hopper under vibrating screen, raw material transport chute, cyclone dust collector and pipeline, fan impeller |
| 2.Cement Plant | |
| Limestone crushing, raw fuel pre-homogenization system | chutes, hoppers, belt pulleys |
| Raw mill system: | separator guide vane, separator cone, pipe connected vertical mill to cyclone , cyclone, fuel mill (steel ball mill), separator shell, inner cone, pulverized coal pipe |
| Fuel mill (steel ball mill): | separator shell, inner cone, pulverized coal pipe, powder return pipe |
| 3.Port | |
| Berth fixed hopper, bucket turbine fixed hopper, belt conveyor transfer station fixed hopper, ship unloader hopper | |
| 4. Smelting | |
| Feeding system: | head slide, silo (middle silo, tail silo), vibrating screen trough, coke hopper, weighing hopper |
| Batching system | batching hopper, primary (secondary) mixer |
| Roasting system | single bin pump roasting tube, batching hopper, ash hopper, intermediate bin hopper |
| 5.Chemical | |
| Conveying system: | hopper, silo |
| Dust removal system: | dust removal pipes, elbows, fan casings and impellers, cyclones |
| 6.coal | |
| Coal conveying system: | chute, hopper, silo |
| Coal washing system: | pressure cyclone, non-pressure three-product dense medium cyclone, non-pressure four-product dense medium cyclone, concentrated cyclone group |
| Conveying system: | pipes, elbows, pipes, hoppers, silos, distribution ports |
| 7.Mining | |
| Conveying system: | Cyclone, distributor, pipes, bends, elbows, chute, hopper, silo |
Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997 and covered the area of 160mu,having more than 400 staffs in which the technical staffs account for 35%. The company has set up their wholly owned subsidiary, Shandong Ultraming Fine Ceramics Co., Ltd, Shandong Yilaisheng New Material Co., Ltd, Zibo Xingao New Material Research Institute Co., Ltd. The annual production of wear resistant ceramic and grinding media is 18000 tons. Our factory passed the ISO 9001:2015 standard quality management system certificate and successfully listed on the new OTC market in January 2017. The stock code is 870601.
Our products are also exported to many courtries and build long-term business relationship with customers.
1. Are you are trading company or a factory?
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China
2. What is your monthly capacity?
800 ton per month
3. What kinds of ceramic wear resistant liners do you manufacture?
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound
4. What is the delivery time?
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days.
5. Can you manufacture ceramic liner according to customers' desgin?
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers.
6. What is the packing?
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL
7. What is the nearest port?
Qingdao port
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