Customization: | Available |
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Material: | Alumina |
Content: | >90% |
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QMX supply and install a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.
Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications.
Category | HC90 | HC92 | HC95 | HCT95 | HC99 | HC-ZTA | ZrO2 |
Al2O3 | ≥90% | ≥92% | ≥95% | ≥ 95% | ≥ 99% | ≥75% | / |
ZrO2 | / | / | / | / | / | ≥21% | ≥95% |
Density | >3.50g/ cm3 | >3.60g/cm3 | >3.65g/cm3 | >3.70g/cm3 | >3.83g/cm3 | >4.10g/cm3 | >5.90g/cm3 |
HV 20 | ≥900 | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1350 | ≥1100 |
Rock Hardness HRA | ≥80 | ≥82 | ≥85 | ≥88 | ≥90 | ≥90 | ≥88 |
Bending Strength MPa | ≥180 | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
Compression strength MPa | ≥970 | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
Fracture Toughness KIc MPam 1/2 | ≥3.5 | ≥3.7 | ≥3.8 | ≥4.0 | ≥4.2 | ≥4.5 | ≥7.0 |
Wear Volume | ≤0.28 cm3 | ≤0.25cm3 | ≤0.20cm3 | ≤0.15cm3 | ≤0.10 cm3 | ≤0.05cm3 | ≤0.02cm3 |
Q: What are Ceramic Wear Linings?
A: Ceramic wear linings are specially engineered ceramic tiles designed to provide high resistance against abrasive and erosive wear in heavy-duty equipment such as chutes, hoppers, conveyors, and other material handling systems.
Q: What materials are used to make Ceramic Wear Linings?
A: The most commonly used materials for ceramic wear linings are alumina, zirconia, silicon carbide, and boron carbide. These materials offer high levels of hardness, toughness, and resistance to wear and impact.
Q: What benefits do Ceramic Wear Linings offer?
A: Ceramic wear linings offer a range of benefits, including increased equipment lifespan, reduced maintenance costs, improved material flow, and enhanced safety in the workplace. They also provide superior wear resistance, reducing downtime and improving productivity.
Q: How are Ceramic Wear Linings installed?
A: Ceramic wear linings can be installed using a range of methods, including adhesive bonding, mechanical fastening, and welding. The method used will depend on the specific application and the type of equipment being lined.
Q: What factors should be considered when choosing Ceramic Wear Linings?
A: When choosing ceramic wear linings, factors such as the type of material being handled, the level of wear and impact expected, and the equipment's operating conditions should be considered. It is also important to consider the size and shape of the tiles, as well as the installation method.
Q: How long do Ceramic Wear Linings last?
A: The lifespan of ceramic wear linings will depend on several factors, including the type of material being handled, the level of wear and impact, and the operating conditions. However, ceramic wear linings are designed to provide long-lasting protection and can last significantly longer than traditional wear solutions.
Q: Can Ceramic Wear Linings be customized to fit specific equipment?
A: Yes, ceramic wear linings can be customized to fit a wide range of equipment and applications. Manufacturers can create bespoke solutions to fit the specific requirements of their customers, including custom shapes, sizes, and thicknesses.
Q: How do Ceramic Wear Linings compare to other types of wear solutions?
A: Ceramic wear linings offer superior wear resistance compared to other types of wear solutions such as rubber, steel, and urethane. They are also more durable and require less maintenance, making them a cost-effective solution in the long term.