Premium High-Strength Carbon Steel Pipes with Long-Lasting Ceramic Coating

Product Description

Abrasion Resistant Carbon Steel Pipes Lined With High Alumina Ceramic Lining 

 

Product Description

 Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximised to minimise down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.

By glue or welding, steel tube is lined with alumina ceramic tiles. It is mainly used in electric power, metallurgy, coal, cement and other industries, such as large-diameter reducing flue, dust removal pipeline, coal hopper, cement hopper, chutes and other systems.

Technical Details

   Tile Thickness range: 6mm to 50mm

   Tube(cylinders) Size Range: 40-150mm ID

   Tile Types:Plain/Tapered/Pastable/Weldable/ Pressed technique

   Hardness: Mohs 9

   Temperature: Up to 1000ºC

   Ceramic Lined Bends are used for conveying material with high velocity
   Ceramic Linings are used for short radius Bend applications
   Tile type: Plain/Tappered/Pastable/Weldable/Pressed Technique

 

Lining Tile Specifications

Character	92	95	T95	99	ZTA	ZrO2
Density(g/cm³)	≥3.6	≥3.65	≥3.7	≥3.83	≥4.15	≥5.9
Al2O3(%)	≥92%	≥95%	≥95%	≥99%	≥75%	/
ZrO2 +Y2O3	/	/	/	/	≥21%	≥99.8%
Bending Strength(MPa)	≥220	≥250	≥300	≥330	≥400	≥800
Compressive Strength (MPa)	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness(MPa.m1/2)	≥3.2	≥3.2	≥3.5	≥3.5	≥5.0	≥7.0
Rockwell Hardness HRA	≥82	≥85	≥88	≥89	≥90	≥88
Vickers Hardness HV20(MPa)	≥950	≥1000	≥1100	≥1200	≥1400	≥1100
Wear Volume(cm³)	≤0.25	≤0.20	≤0.15	≤0.10	≤0.05	≤0.05

 

Certifications

 

Product Catagory

Ceramic Liner:  plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, ceramic cylinder, ceramic block, alumina wear liner, rubber backed ceramic panel, ceramic composite panel, mining wear liner and so on.

 

Company Profile

Zibo Qimingxing New Material Incorporated Co.,Ltd

1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.

We supply a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application such as short and long radius small and large bore pipes and pipe bends, square to round transitions, cones etc. The company also supply and install a range of pump impellers, expeller rings, and valves.

QMX provides wear resistant solutions to all industries including Mining, Mineral , Base & Precious Metal Smelting, Power Generation (coal fired power stations), Iron and Steel, Cement & Lime Manufacture, and Petro-Chemical Refining and Production. 



 

FAQ

1. Are you are trading company or a factory? 
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China 

2. What is your monthly capacity? 
500-650ton per month 

3. What kinds of ceramic wear resistant liners do you manufacture? 
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound 

4. What is the delivery time? 
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days. 

5. Can you manufacture ceramic liner according to customers' desgin? 
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers. 

6. What is the packing? 
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL 

7. What is the nearest port? 
Qingdao port