| Customization: | Available |
|---|---|
| Standard: | GB |
| Application: | Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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The rubber backed ceramic panel also can be called ceramic composite panel, steel/rubber backed ceramic panel, three-in-one ceramic panel, two-in-one ceramic panel, ceramic wear panel, ceramic bonded rubber panel/mats and so on.
Alumina ceramics are the second hardest material after diamonds, and are ideal to line many components where rigorous wear is experienced or anticipated. Our ceramic wear liners can be supplied as tiles, in various thicknesses and grades, or as a series of inlaid balls, cylinders or hexagon shapes bonded to and contained within a rubber matrix. The ceramic bonded panel is the one which we describe now. The rubber backed ceramic plates can also be custom made to suit required designs.| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles |
Material | 92%, 95%, T95%,ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface |
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| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
| 92 | 95 | T95 | 99 | ZTA | ZrO2 | |
| Density(g/cm³) | ≥3.6 | ≥3.65 | ≥3.7 | ≥3.83 | ≥4.15 | ≥5.9 |
| Al2O3(%) | ≥92% | ≥95% | ≥95% | ≥99% | ≥75% | / |
| ZrO2 +Y2O3 | / | / | / | / | ≥21% | ≥99.8% |
| Bending Strength(MPa) | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
| Compressive Strength (MPa) | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
| Fracture Toughness(MPa.m1/2) | ≥3.2 | ≥3.2 | ≥3.5 | ≥3.5 | ≥5.0 | ≥7.0 |
| Rockwell Hardness HRA | ≥82 | ≥85 | ≥88 | ≥89 | ≥90 | ≥88 |
| Vickers Hardness HV20(MPa) | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1400 | ≥1100 |
| Wear Volume(cm³) | ≤0.25 | ≤0.20 | ≤0.15 | ≤0.10 | ≤0.05 | ≤0.05 |
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 400 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
1.Are you a direct manufacturer or trader?
We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
1. 92%,95%,T95%,99% Alumina ceramic tiles
2. ZTA(Zirconia Toughened Alumina) tiles/brick/block
3. Ceramic Rubber and ceramic-Rubber-steel impact resistant liner
4. Monolihic Cyclone/ cyclone tiles/Ceramic Lined pipe fittings
5. High impact ceramic wearing compound
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