China Manufacturer Rubber Composites Steel-Ceramic Wear Resistant Liner

• Grain Size: <100nm
• Purity: 92%
• Type: Ceramic Plate
• Whole Plate (mm): 150X300, 300X300, 450X000, 500X500, 600X450 etc.
• Square Tile: 10X10, 20X20, 33X33, 50X50, 100X100, 150X100,etc.
• Hexagonal Tile: 12X3, 12X6, 19X7, 19X12.5, 19X25,etc.
• Model NO.: rubber ceramic wear liner
• Locking Block with Lock and Groove: 38X38, 40X40, 30X30,etc.
• Dimple Tile: 20X20 with 5 Dimples, 20X30 with 18 Dimples, 20X3
• 13 Dimples: 20X20 with 1 Semi-Spherical Surface
• Ceramic Thickness (mm): 3-75mm
• Alloy Steel Size (mm): Thickness: 3-10mm
• Rubber Thickness (mm): Depends on The Impact Stress Expected.
• Transport Package: Bag
• Specification: customized design
• Trademark: firstar
• Origin: China
• HS Code: 6909120000
• Production Capacity: 1500PCS/Month

Product Description

 

Product Description

                          China Manufacturer Rubber Composites Steel-Ceramic Wear Resistant Liner

1. China Manufacturer Rubber Composites Steel-Ceramic Wear Resistant Liner

The ceramic rubber liner adopts a thermal vulcanization process to vulcanize toughened and wear-resistant ceramic and rubber to form a ceramic rubber liner, and then use a high-strength organic adhesive to bond the ceramic liner to the inner wall of the steel equipment to create a strong and cushioning anti-wear layer. 

 

 

It combines the advantages of high hardness of ceramics, high impact resistance, and anti-fatigue properties of rubber, and can well solve the problem of equipment wear in the process of conveying bulk materials. The addition of rubber, in addition to having good anti-wear and anti-corrosion effects, can also prevent production shutdown due to material accumulation and reduce noise.

It is also possible to directly vulcanize toughened and wear-resistant ceramic and special rubber on steel plates with countersunk bolts to form three-in-one wear-resistant ceramic liners of various shapes, which are convenient for installation and replacement.

 

2. Applications:

Raw material feeding system: belt head hopper, trolley tee bucket, and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.

3. The main benefits of the ceramic rubber composites:

- Excellent wear resistance
- Excellent anti-impact due to the elastic property of the rubber
- Easy to install and then reduce downtime
- Reduce the sound pollution.

4. Application of equipments

- Bins
- Feeders
- Chutes
- Bunkers
- Storages

 

Detailed Photos

 

 

Product Parameters

1	Ceramic	Material	92%, 95%, T95%,96%, ZTA
	Tiles
2	Rubber	Component	natural rubber, nitrile-butadiene rubber,Flame-Retardant ,the others
		Density	~1.4g/cm3
		Tensile strength at break	≥15Mpa
		Elongation at break	≥250%
		Shore Hardness	45-65
		The adhesive between tile  and rubber	1.2-3.0 Mpa
		The adhesive between  rubber and equipment	≥3.5 Mpa
		Thermal conductivity. (normal temperature)	2w/m·k
		Aging period	≥15 Years
		Working temperature	-50ºC - 200ºC
3	Steel plate	Material	Q235A
		Density	7.85g/cm3
		Thickness	5-6mm
4	Adhesive	Appearance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5 Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850 Mpa
		Working temperature	-20ºC - 100ºC
Whole Plate (mm)	150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile:  10x10, 20x20,  33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6,  19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30, etc.
	Dimple Tile: 20x20 with 5  dimples, 20x30 with 18 dimples, 20x30 with
	13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact of stress expected.

Company Profile

ABOUT QIMINGXING

Qimingxing offers quality wear and Anti-impact ceramics, in combination with our experienced and competent staff, to ensure the increased efficiency and service life of all types of equipment and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize production delays - Variety of wear combating options available as a one-stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suit any wear problem.

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FAQ

 

FAQ

Q: What is your experience in your products?
A: We have 22 years experience in this industry line. We are professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
 
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.

Q: Can you provide free sample?
A: Yes, within 1kg.
 
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union