High Impact and Wear Resistant Ceramic Wear Liner for Mining Wear Protection
Product Description
Poly-Cer is engineered using wear rubber with built-in ceramics hot-vulcanized together and combined with a contact layer. Excellent wear resistance in applications with sliding wear and high material speeds, particularly where the material has only a slight impact angle. Poly-Cer also reduces noise and vibration.
Application areas Poly-Cer provides excellent wear protection for feeders, bins, transfer chutes, silos, transfer points and any other applications that are subject to heavy wear and noise. Poly-Cer is ideal for medium-heavy rock and gravel industry, or for secondary and lighter applications. Poly-Cer is optimized for medium to light mining, rock and gravel
industries with lighter applications.Technical description Resists pH values 4-9 and all water types, also most oils and chemicals in moderate/small concentrations.
Product Parameters
Vulcanized rubber parameters |
No |
Item |
Unit |
Test result |
1 |
Hardness |
Shore A |
57 |
2 |
Adhesion of ceramic rubber |
kN/m |
3.8 |
3 |
Stearing strength |
MPa |
10.6 |
4 |
Elongation at break |
% |
468 |
5 |
Permanent Deformation |
% |
17.8 |
Alumina Ceramic lining |
Category |
CH90 |
CH92 |
CH95 |
CHT95 |
CH99 |
CHZTA |
ZrO2 |
ZTC |
Density |
≥3.50 |
≥3.60 |
≥3.65 |
≥ 3.70 |
≥ 3.83 |
≥4.15 |
≥5.9 |
≥5.5 |
Al2O3 |
≥90% |
≥92% |
≥95% |
≥95% |
≥99% |
≥75% |
/ |
/ |
ZrO2+Y2O3 |
|
/ |
/ |
/ |
/ |
≥21% |
≥99.8% |
≥99.5% |
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
≥450 |
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
/ |
Fracture Toughness MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥5.0 |
≥7.0 |
≥5.5 |
HV Hardness N/mm2(MPa) |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
≥1000 |
Wear Volume |
≤0.28 |
≤0.25 |
≤0.20 |
≤0.15 |
≤0.10 |
≤0.05 |
≤0.05 |
≤0.15 |
Whole Plate (mm) |
150x300, 300x300, 450x000, 500x500, 600x450 etc. |
Ceramic Size (mm) |
Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. |
Locking block with lock and groove: 38x38, 40x40, 30x30,etc. |
Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with
13 dimples, 20x20 with 1 semi-spherical surface |
Ceramic Thickness (mm) |
3-75mm |
Alloy Steel Size (mm) |
Thickness: 3-10mm |
Rubber Thickness (mm) |
It depends on the impact stress expected. |
Other sizes for your reference:
300*300*8mm |
515*515*8mm |
500*500*10mm |
400*200*14mm |
302*302*15mm |
300*300*10mm |
500*500*15mm |
291*288*18.5mm |
500*500*20mm |
500*500*29mm |
500*500*50mm |
300*300*63mm |
500*250*95mm |
500*500*28mm |
500*400*30mm |
500*100*30mm |
500*500*50mm |
500*500*20mm |
390*190*25mm |
300*300*33mm |
415*240*32mm |
292*444*32mm |
500*500*32mm |
390*190*63mm |
390*390*63mm |
302*302*20mm |
500*250*20mm |
495*462*30mm |
300*370*32mm |
450*300*32mm |
560*231*32mm |
397*300*32mm |
593*300*32mm |
400*256*32mm |
146*300*32mm |
Product description:
Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with a steel plate, with bolts or not.
Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.
We accept customized designs, packing, logo or custom material. We can make custom design based on your inquiry. We provide NDA agreement to keep your design in private.
Our well-equipped facilities and excellent quality control throughout all stages of production enable us to guarantee your satisfaction.
Our business staff have 7~10 years of experience in the industry and can provide you with quality services. All your inquiries will be responded within 24 hours.
Wear Liners with Bolts
Company Profile
ZIBO QIMINGXING NEW MATERIAL is located in Zibo, Shandong,Near Qingdao port. With an excellent geographical location and a convenient logistics system,This enable us to provide you varies transportation modes (by express/air/sea) according to your needs. Also, ensure us OTD and save your shipping cost. Our 86700 m2 factory has obtained ISO 9001 and ISO 14001 certification and employs over 350 staff members who enable us to provide you with fully custom services upon request.
We accept customized designs, packing, logo or custom material. We can make custom design based on your inquiry. We provide NDA agreement to keep your design in private.
Our well-equipped facilities and excellent quality control throughout all stages of production enable us to guarantee your satisfaction.
Our business staff have 7~10 years of experience in the industry and can provide you with quality services. All your inquiries will be responded within 24 hours.
PROFESSIONAL
FULL SERVICE
PROTECTION FOR YOUR BENEFIT
FAQ
Q: What is your experience in your products?
A: We have 23 years experience in this industry line. We are professional manufacturer in this area.
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.
Q: Can you provide free sample?
A: Yes, within 10kg.
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
Q: What are your payment terms?
A: T/T, L/C, Western Union