Heavy-Duty Ceramic Wear Liners for Mining Equipment Protection

Product Description

High Impact and Wear Resistant Ceramic Wear Liner for Mining Wear Protection 
 

Product Description

Poly-Cer is engineered using wear rubber with built-in ceramics hot-vulcanized together and combined with a contact layer. Excellent wear resistance in applications with sliding wear and high material speeds, particularly where the material has only a slight impact angle. Poly-Cer also reduces noise and vibration.
Application areas Poly-Cer provides excellent wear protection for feeders, bins, transfer chutes, silos, transfer points and any other applications that are subject to heavy wear and noise. Poly-Cer is ideal for medium-heavy rock and gravel industry, or for secondary and lighter applications. Poly-Cer is optimized for medium to light mining, rock and gravel
industries with lighter applications.Technical description Resists pH values 4-9 and all water types, also most oils and chemicals in moderate/small concentrations.
 

Product Parameters

 

Vulcanized rubber parameters
No	Item	Unit	Test result
1	Hardness	Shore A	57
2	Adhesion of ceramic rubber	kN/m	3.8
3	Stearing strength	MPa	10.6
4	Elongation at break	%	468
5	Permanent Deformation	%	17.8

 

 

Alumina Ceramic lining
Category	CH90	CH92	CH95	CHT95	CH99	CHZTA	ZrO2	ZTC
Density	≥3.50	≥3.60	≥3.65	≥ 3.70	≥ 3.83	≥4.15	≥5.9	≥5.5
Al2O3	≥90%	≥92%	≥95%	≥95%	≥99%	≥75%	/	/
ZrO2+Y2O3		/	/	/	/	≥21%	≥99.8%	≥99.5%
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800	≥450
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/	/
Fracture Toughness MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥5.0	≥7.0	≥5.5
HV Hardness N/mm2(MPa)	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100	≥1000
Wear Volume	≤0.28	≤0.25	≤0.20	≤0.15	≤0.10	≤0.05	≤0.05	≤0.15

Whole Plate (mm)	150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with  13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	It depends on the impact stress expected.

Other sizes for your reference:
 

300*300*8mm	515*515*8mm	500*500*10mm	400*200*14mm	302*302*15mm
300*300*10mm	500*500*15mm	291*288*18.5mm	500*500*20mm	500*500*29mm
500*500*50mm	300*300*63mm	500*250*95mm	500*500*28mm	500*400*30mm
500*100*30mm	500*500*50mm	500*500*20mm	390*190*25mm	300*300*33mm
415*240*32mm	292*444*32mm	500*500*32mm	390*190*63mm	390*390*63mm
302*302*20mm	500*250*20mm	495*462*30mm	300*370*32mm	450*300*32mm
560*231*32mm	397*300*32mm	593*300*32mm	400*256*32mm	146*300*32mm

Product description:
Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with a steel plate, with bolts or not.

Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.

We accept customized designs, packing, logo or custom material. We can make custom design based on your inquiry. We provide NDA agreement to keep your design in private.

Our well-equipped facilities and excellent quality control throughout all stages of production enable us to guarantee your satisfaction.

Our business staff have 7~10 years of experience in the industry and can provide you with quality services. All your inquiries will be responded within 24 hours.


Wear Liners with Bolts

 

Company Profile

ZIBO QIMINGXING NEW MATERIAL is located in Zibo, Shandong,Near Qingdao port. With an excellent geographical location and a convenient logistics system,This enable us to provide you varies transportation modes (by express/air/sea) according to your needs. Also, ensure us OTD and save your shipping cost. Our 86700 m2 factory has obtained ISO 9001 and ISO 14001 certification and employs over 350 staff members who enable us to provide you with fully custom services upon request.

We accept customized designs, packing, logo or custom material. We can make custom design based on your inquiry. We provide NDA agreement to keep your design in private.
Our well-equipped facilities and excellent quality control throughout all stages of production enable us to guarantee your satisfaction.
Our business staff have 7~10 years of experience in the industry and can provide you with quality services. All your inquiries will be responded within 24 hours.



                   PROFESSIONAL
                   FULL SERVICE   
      PROTECTION FOR YOUR BENEFIT
 

FAQ

 Q: What is your experience in your products?
A: We have 23 years experience in this industry line. We are professional manufacturer in this area. 

Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.

Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.

Q: Can you provide free sample?
A: Yes, within 10kg. 

Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit. 

Q: What are your payment terms?
A: T/T, L/C, Western Union