| Customization: | Available |
|---|---|
| Standard: | GB |
| Application: | Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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The ceramic wear rubber plates are custom made and are great for protecting your investments. The ceramic aluminum oxide combined with rubber, extends the life of your production lines, reducing maintenance costs. In addition, they can ultimately reduce production downtime through a direct impact on noise reduction.
Firstar developed unique products which have excellent properties such as: anti-wear as well as higher energy absorption characteristics.
Advantages
1. Using rubber vulcanization technology, the ceramic is embedded in the rubber to form a strong and buffering anti-wear layer.
2. The steel plate with bolt can be vulcanized together with the ceramic &rubber plate, which will be easy for installation.
3.Impact resistance. The board has good cushion performance which can effectively alleviate the impact of ore falling from the high altitude.
4. Not easy to fall off. The composite board is vulcanized as a whole, and each plate has bolts passing through the bottom steel plate, so the welding is very firm.
5. Easy for maintenance. The composite board is more than 60% lighter than the wear-resistant steel plate, so the installation is very convenient
Application
Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.
These rubber/ceramic liners offer superior wear resistance in highly abrasice aggregate and mining applications. Delivering six to 16 times the wear life of AR 400 plate, plane rubber or urethane liners, increasing chute life and minimizing downtime from liner replacement. The liners feature high alumina ceramic cylinders within the liner for abrasion resistance, while a resilient rubber backing absorbs impact and prevents the ceramics from shattering. Available in either a staggered or aligned ceramic design, depending on material size and angle of impact. Customization available.
| S.No | Material | Attibutes | Properties |
| 1 | Ceramic Tiles | Material | 92%,95%,T95%,99%,ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber, Flame Retardant, others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore hardness | 65±5 | ||
| Adhesive between tile and rubber | ≥3.8Mpa | ||
| Adhesive between rubber and equipment | ≥3.5Mpa | ||
| Thermal conductivity. (normal temperture) | 2w/m.k | ||
| Aging period | 15years | ||
| Working temperature | ·-50ºC-200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Denisty | 7.85g/cm3 | ||
| Thickness | 3-8mm | ||
| 4 | Adhesive | Apperance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850Mpa | ||
| Working temperature | '-20ºC-100ºC |
| Whole plate(mm) | 150x300,300x300,500x500,600x450 etc |
| Ceramic Size(mm) | Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc | |
| Locking block with lock and groove: 38*38, 40*40, 30*30, etc | |
| Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface | |
| Ceramic Thickness(mm) | 3-75mm |
| Alloy Steel Size(mm) | thicknedd 3-10mm |
| Rubber Thickness(mm) | Depends on the impact stress expected |
| Ceramic Cylinder/rod | 6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc |
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
We supply a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application such as short and long radius small and large bore pipes and pipe bends, square to round transitions, cones etc. The company also supply and install a range of pump impellers, expeller rings, and valves.
QMX provides wear resistant solutions to all industries including Mining, Mineral , Base & Precious Metal Smelting, Power Generation (coal fired power stations), Iron and Steel, Cement & Lime Manufacture, and Petro-Chemical Refining and Production.
1. Are you are trading company or a factory?
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China
2. What is your monthly capacity?
700-800 ton per month
3. What kinds of ceramic wear resistant liners do you manufacture?
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound
4. What is the delivery time?
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days.
5. Can you manufacture ceramic liner according to customers' desgin?
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers.
6. What is the packing?
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL
7. What is the nearest port?
Qingdao port
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