| Customization: | Available |
|---|---|
| Application: | Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
| Material: | Aluminum |
|
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Ceramic Rubber Composite Lining with Weldable Holes
Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.
Ceramic rubber mats/ wear liner offers good protection to wear areas, which is manufactured by rubber or polyurethane,alumina ceramic tiles and steel backing plate through hot vulcanizing process.
Features of ceramic rubber composite liner:
• high alumina ceramic offers excellent wear resistant.
• rubber layer prevents ceramic tiles breakage.
• available with stud bolt and weldable installation methods or CN bonding layer
• various shape and size of ceramic, bricks, cylindrical, etc.
• rich experiences and strict QC ensures high quality.
Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components
Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.
Ceramic on rubber mats are available in varying thickness to suit different applications, the mats are supplied with a CN bonding layer and are ideal for lining over the top of rubber in high wear areas such as cyclone launders and dividers.
We typically use a rubber matrix due to rubber's bond strength, but Polyurethane matrix liners are also available upon request.
Standard sizes:
150x300mm, 300x300mm,150x450mm,500*250mm, 500x500mm...
|
Category |
92 Series |
95 Series |
T 95 Series |
99 Series |
ZTA |
ZrO2 |
|
Al2O3 |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
|
Fe2O3 |
≤0.25 |
≤0.15 |
≤0.15 |
≤0.1 |
/ |
|
|
ZrO2+Ye2O3 |
/ |
/ |
/ |
/ |
≥23% |
≥99.8% |
|
Density |
>3.60g/cm3 |
>3.65g/cm3 |
>3.70g/cm3 |
>3.80g/cm3 |
>4.10g/cm3 |
>5.90g/cm3 |
|
HV Hardness N/mm2(MPa) |
980 |
1040 |
1100 |
1250 |
1360 |
1100 |
|
Bending Strength MPa |
260 |
280 |
320 |
350 |
400 |
1000 |
|
Compression strength MPa |
1150 |
1200 |
1250 |
1300 |
1400 |
/ |
|
Fracture Toughness MPam 1/2 |
>3 |
>3 |
>3 |
/ |
>4 |
/ |
|
Abrasion |
≤0.47cm3 |
≤0.42cm3 |
≤0.28cm3 |
≤0.10cm3 |
≤0.10cm3 |
≤0.10cm3 |
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