Rubber Backed Ceramic Panel, Ceramic Embedded Rubber Liner, Ceramic Wear Resistant Lining

• Customization: Available
• Standard: JIS, GB, DIN, BS, ASTM, AISI, SGS
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
• Model NO.: Wear Plate
• Material: Aluminum
• Type: Wear Resistant Plate
• Al2O3: 92/95/99
• Density: 1.4G/Cm3
• Gpa: >1400
• Certificate: SGS, ISO
• Size: Max 900*900*64mm
• Color: White
• Use: Chute Wear Resistant
• Function: Wear Abrasion Resistant
• Key Words: 500*500*31mm Rubber Ceramic Wear Liner
• Shipping Way: Fob, CIF, DDP, DDU etc
• Export Markets: Australia, South Africa, South America,Global
• Sample Time: 2-5 Days
• Bulk Order Time: 10-30 Days
• Customized: Accept
• Transport Package: Pallet or Wooden Box
• Specification: Al2O3 over 99%
• Trademark: ZIBO QIMINGXING NEW MATERIAL
• Origin: China Shandong Zibo
• HS Code: 6909120000
• Production Capacity: 17000 Tons Per Year

Product Description

rubber backed ceramic panel, ceramic embedded rubber Liner, Ceramic Wear Resistant Lining

 

Product Description

 Wear-resistant ceramic composite lining is a composite of wear-resistant ceramics and rubber. Small square wear-resistant ceramics are vulcanized  in special rubber at high temperature to form a wear-resistant ceramic rubber lining, which is installed in the equipment to prevent wear. In the middle, high-strength organic adhesive is used to bond the lining plate to the inner shell steel plate of the equipment to form a strong and buffering anti-wear layer.
The square or hexagonal or cylinder wear-resistant ceramic tiles is combined with rubber and steel plate to form a ceramic-rubber-steel composite wear-resistant plate.
The connect ways of three-in-one wear-resistant ceramic rubber composite plate : welding, bolt
The wear-resistant ceramic three-in-one lining plate is a composite of wear-resistant ceramics, rubber and steel plate, to form a wear-resistant layer that is both impact-resistant and cushioning.

Advantages
>long wear life
>low maintenance cost
>Significant noise reduction
>Customized size
1. Using rubber vulcanization technology, the ceramic is embedded in the rubber to form a strong and buffering anti-wear layer.
2. The steel plate with bolt can be vulcanized together with the ceramic &rubber plate, which will be easy for installation.
3.Impact resistance. The board has good cushion performance which can effectively alleviate the impact of ore falling from the high altitude.
4. Not easy to fall off. The composite board is vulcanized as a whole, and each plate has bolts passing through the bottom steel plate, so the welding is very firm.
5. Easy for maintenance. The composite board is more than 60% lighter than the wear-resistant steel plate, so the installation is very convenient

Application  
Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.
 

Product Parameters

S.No	Material	Attibutes	Properties
1	Ceramic Tiles	Material	92%,95%,T95%,99%,ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber, Flame Retardant, others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore hardness	65±5
		Adhesive between tile and rubber	≥3.8Mpa
		Adhesive between rubber and equipment	≥3.5Mpa
		Thermal conductivity. (normal temperture)	2w/m.k
		Aging period	15years
		Working temperature	·-50ºC-200ºC
3	Steel plate	Material	Q235A
		Denisty	7.85g/cm3
		Thickness	3-8mm
4	Adhesive	Apperance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850Mpa
		Working temperature	'-20ºC-100ºC

Whole plate(mm)	150x300,300x300,500x500,600x450 etc
Ceramic Size(mm)	Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc
	Locking block with lock and groove: 38*38, 40*40, 30*30, etc
	Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface
Ceramic Thickness(mm)	3-75mm
Alloy Steel Size(mm)	thicknedd 3-10mm
Rubber Thickness(mm)	Depends on the impact stress expected
Ceramic Cylinder/rod	6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc

 

Detailed Photos

Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.

 

Packaging & Shipping

 

 

Company Profile

 

1. Established in 1997,25 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 400 staffs.
4. Three Own-designed production lines, the ball mils are own produced.

Picture of workshop production
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.

                                                                

Certifications

                                                        

 

 

FAQ

Q: Are you a trading company or manufacturer?

A: We are a factory.


Q: Is the sample free?

A: Yes, we offer free samples.
    The sample air shipping fee will be returned when the bulk order. 
 

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.
 

Q: What are your terms of payment?

A: T/T 30% as the deposit, the balance against copy of B/L after shipment. 
 

Product Catagory

Ceramic Liner:  plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, ceramic cylinder, ceramic block, alumina wear liner, rubber backed ceramic panel, ceramic composite panel, mining wear liner and so on.

Ceramic Grinding Media: 92% alumina media, 95% alumina media, 99% alumina media, ZTA 370 grinding media, ZTA380 grinding media, ZTA 450 grinding media, ZTA 470 grinding media, silicate zirconia grinding media, yttria stablized zirconia grinding media, ceria stablized zirconia grinding media and so on.