Product Description
The weldable ceramic liner is an ideal material for the surface wear resistance of conveying equipment of materials (such as ash, coal powder, refined ore powder, tailings, cement, etc.) in electric power, metallurgy, coal and other industries.
The weldable wear resistant ceramics are fixed by welding or gluing.After the wear resistant ceramics are pasted on the surface of the equipment, the application scope of wear resistant ceramic is greatly expanded. The weldable ceramic liner is suitable for wear resistance of pneumatic conveying system under high temperature, impact and other sever condictions. High temperature resistance up to 800ºC.
Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:
>Alumina 92: most common wear product with great wear resistance
>Alumina 95: increased wear performance
>Alumina 96: premium alumina for best wear resistance
>Zirconium toughened alumina(ZTA): increased strength and impact resistance
Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
Product Specification:
- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.
Ceramic wear lining tiles for a variety of applications:
Processing equipment:
Pharmaceutical clean rooms/Food processing plants/Grain handling/Mineral processing/Cement manufacturing/Chemical processing/Large Cyclones/Coal-fired power plants/Steel Mills/Asphalt Plants/Petrochemical plants/Pulp and paper mills
Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximised to minimise down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.
Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.
Product Parameters
|
92 |
95 |
T95 |
99 |
ZTA |
ZrO2 |
Test Standard |
Density(g/cm³) |
≥3.6 |
≥3.65 |
≥3.7 |
≥3.83 |
≥4.15 |
≥5.9 |
GB/T 25995-2010 |
Al2O3(%) |
≥92% |
≥95% |
≥95% |
≥99% |
≥75% |
/ |
JC/T 1085-2008 |
ZrO2 +Y2O3 |
/ |
/ |
/ |
/ |
≥21% |
≥99.8% |
JC/T 1085-2008 |
Bending Strength(MPa) |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
GB/T 6569-2006 |
Compressive Strength (MPa) |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
GB/T 8489-2006 |
Fracture Toughness(MPa.m1/2) |
≥3.2 |
≥3.2 |
≥3.5 |
≥3.5 |
≥5.0 |
≥7.0 |
ISO21618 IM |
Rockwell Hardness HRA |
≥82 |
≥85 |
≥88 |
≥89 |
≥90 |
≥88 |
GB/T 230.1-1996 |
Vickers Hardness HV20(MPa) |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1400 |
≥1100 |
GB/T 16534-2009 |
Wear Volume(cm³) |
≤0.25 |
≤0.20 |
≤0.15 |
≤0.10 |
≤0.05 |
≤0.05 |
JC/T2345-2015 |
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
1.Established in 1997,20 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 350staffs.
4.Three Own-designed production lines, the ball mils are own produced.
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: Is the sample free ?
A: Yes,we offer free samples.
The sample air shipping fee will be return when bulk order.
Q: How long is your delivery time ?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.
Q: What is your terms of payment ?
A: 30% T/T in advance ,balance before shippment.
Product Range
1. 92%,95%,T95%,99% Alumina ceramic tiles
2. ZTA(Zirconia Toughened Alumina) tiles/brick/block
3. Ceramic Rubber and ceramic-Rubber-steel impact resistant liner
4. Monolihic Cyclone/ cyclone tiles/Ceramic Lined pipe fittings
5. High impact ceramic wearing compound
Different kinds of products : Ceramic Mosaic Pieces, Ceramic Pipe Tiles, Ceramic Curved Tiled(with or witout holes), Ceramic Tapered Tiles, Ceramic Cylinders, Stell Lined with Ceramic Tiles, Irregular Shaped Tile, Clipping Ceramic Tiles Interlocking Bricks.
We have so many kinds of size.And we are also accept customized.