| Customization: | Available |
|---|---|
| Standard: | ISO9001:2015 |
| Application: | Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with steel plate, with bolts or not.
Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.
Applications:
Raw material feeding system: belt head hopper, belt head hopper, trolley tee bucket, and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.
Impact-resistant and wear-resistant ceramic rubber composite lining board (three-in-one lining board) is mainly used in the thermal power industry (falling coal pipe lining board), the steel industry (blast furnace hopper, cylindrical mixer), the cement building materials industry (clinker) Chute), smelting industry (hopper), machinery industry (hopper), coal industry (transportation station chute), mining industry (initial break, medium and fine breakage, transfer chute hopper), chemical industry (chute), organic silicon industry (level two) Heavy-duty cyclone dust collector), coal chemical industry (falling coal pipe), port terminal (ship unloader hopper), commercial industry (mixer liner), automobile manufacturing and other heavy-wearing industries.
| Rubber wear liner size | 400*200*14mm |
| Ceramic material | 92% alumina |
| Ceramic size | 17.5*17.5*6mm |
| Seam tolerance | 3±1mm |
| Rubber thickness: | 8mm |
| Bolt | Without |
| Steel plate | Without |
| Rubber wear liner size weight | 2.62kg/piece |
| Sample time | 1-5 days |
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles |
Material | 92%, 95%, T95%,96%, ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface |
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| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
We supply a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application such as short and long radius small and large bore pipes and pipe bends, square to round transitions, cones etc. The company also supply and install a range of pump impellers, expeller rings, and valves.
QMX provides wear resistant solutions to all industries including Mining, Mineral , Base & Precious Metal Smelting, Power Generation (coal fired power stations), Iron and Steel, Cement & Lime Manufacture, and Petro-Chemical Refining and Production.
Q: Are you a trading company or manufacturer?
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