Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner

Product Details
Customization: Available
Application: Wear-resistant Lining
Environment: Abrasive
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  • Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
  • Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
  • Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
  • Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
  • Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
  • Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Company Profile
  • Packaging & Shipping
  • Certifications
  • OTHER HOT SALE
  • FAQ
Overview

Basic Info.

Model NO.
Rubber Composites Ceramic Liner
Installation Method
Adhesive Bonding
Material
Zirconia Ceramic
Shape
Custom Shape
Surface Finish
Smooth
Thickness
Customized Size
Ceramic Thickness (mm)
3-75mm
Alloy Steel Size (mm)
Thickness: 3-10mm
Rubber Thickness (mm)
Depends on The Impact Stress Expected.
Al2O3
92%
Density
3.6g/cm3
Bending Strength
220 MPa
Compression Strength
1050MPa
Fracture Toughness
3.7 Kic
Hv Hardness
950n/mm2
Rubber
Natural Rubber
Steel
Q235A
Adhesive
Brown Glutinous Liquid
Size
Customized Designs
Bolt
Customized
Ceramic Size
Customized
Transport Package
Bag
Specification
customized size
Trademark
firstar
Origin
China
HS Code
6909120000
Production Capacity
1500PCS/Month

Packaging & Delivery

Package Size
30.00cm * 20.00cm * 10.00cm
Package Gross Weight
20.000kg

Product Description

Product Description

                          Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner 

1. Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner 

Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
The ceramic rubber liner adopts a thermal vulcanization process to vulcanize toughened and wear-resistant ceramic and rubber to form a ceramic rubber liner, and then use a high-strength organic adhesive to bond the ceramic liner to the inner wall of the steel equipment to create a strong and cushioning anti-wear layer. 
 

 

It combines the advantages of high hardness of ceramics, high impact resistance, and anti-fatigue properties of rubber, and can well solve the problem of equipment wear in the process of conveying bulk materials. The addition of rubber, in addition to having good anti-wear and anti-corrosion effects, can also prevent production shutdown due to material accumulation and reduce noise.

It is also possible to directly vulcanize toughened and wear-resistant ceramic and special rubber on steel plates with countersunk bolts to form three-in-one wear-resistant ceramic liners of various shapes, which are convenient for installation and replacement.

 

2. Applications:

Raw material feeding system: belt head hopper, trolley tee bucket, and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.


3. The main benefits of the ceramic rubber composites:

- Excellent wear resistance
- Excellent anti-impact due to the elastic property of the rubber
- Easy to install and then reduce downtime
- Reduce the sound pollution.


4. Application of equipments

- Bins
- Feeders
- Chutes
- Bunkers
- Storages


 

Detailed Photos
Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner

 

Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner


 

Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner

Product Parameters
1 Ceramic Material 92%, 95%, T95%,96%, ZTA
 Tiles
2 Rubber Component natural rubber, nitrile-butadiene rubber,Flame-Retardant ,the others
Density ~1.4g/cm3
Tensile strength at break ≥15Mpa
Elongation at break  ≥250%
Shore Hardness 45-65
The adhesive between tile  and rubber 1.2-3.0 Mpa
The adhesive between  rubber and equipment ≥3.5 Mpa
Thermal conductivity. (normal temperature) 2w/m·k
Aging period ≥15 Years
Working temperature -50ºC - 200ºC
3 Steel plate Material Q235A
Density 7.85g/cm3
Thickness 5-6mm
4 Adhesive Appearance  Brown glutinous liquid 
Solid content  20±3%
Viscosity ≥2.5 Mpa
Peel strength  48h  N/2.5cm≥120
Compressive strength ≥850 Mpa
Working temperature -20ºC - 100ºC
Whole Plate (mm) 150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm) Square Tile:  10x10, 20x20,  33x33, 50x50, 100x100, 150x100,etc.
Hexagonal Tile: 12x3, 12x6,  19x7, 19x12.5, 19x25,etc.
Locking block with lock and groove: 38x38, 40x40, 30x30, etc.
Dimple Tile: 20x20 with 5  dimples, 20x30 with 18 dimples, 20x30 with 
13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm) 3-75mm
Alloy Steel Size (mm) Thickness: 3-10mm
Rubber Thickness (mm) Depends on the impact of stress expected.
Company Profile

ABOUT QIMINGXING

Qimingxing offers quality wear and Anti-impact ceramics, in combination with our experienced and competent staff, to ensure the increased efficiency and service life of all types of equipment and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize production delays - Variety of wear combating options available as a one-stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suit any wear problem.

Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear LinerDurability Hot Vulcanized Natural Rubber Alumina Ceramic Wear LinerDurability Hot Vulcanized Natural Rubber Alumina Ceramic Wear LinerDurability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner

Packaging & Shipping

Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner
 

Certifications

Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner

 

OTHER HOT SALE

 

Durability Hot Vulcanized Natural Rubber Alumina Ceramic Wear LinerDurability Hot Vulcanized Natural Rubber Alumina Ceramic Wear LinerDurability Hot Vulcanized Natural Rubber Alumina Ceramic Wear Liner

FAQ

 

FAQ


Q: What is your experience in your products?
A: We have 22 years experience in this industry line. We are professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
 
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.

Q: Can you provide free sample?
A: Yes, within 1kg.
 
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union 


 

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