Custom Shaped Rubber Backed Ceramic Composite Plate Applied to Mining Industry

• Material: Ceramics
• Content: >90%
• Usage: Construction, Machinery, Chemical, Petroleum, Grind, Refractory Material
• Processing Type: Isostatic Pressing Type
• Size: Middle
• Color: Black
• Model NO.: wear plates
• Customized: Customized
• Model No.: Ceramic Lining
• Shipping Way: Fob, CIF,
• Certification: ISO
• Sample Time: 2-5 Days
• Export Markets: Global
• Function: Wear Resistant
• Bulk Order Time: 10-30 Days
• Shipping Mark: Accept
• Transport Package: Pallet
• Specification: 100x100x6~50mm, 150x100x6~50mm, etc.
• Trademark: qimingxing
• Origin: Shandong
• HS Code: 6909120000
• Production Capacity: 18000

Product Description

Custom shaped ceramic rubber composite plate Applied to Mining Industry

QMX offers several wear lining solutions especially developed to fit specific applications like truck beds, washing drums, concrete mixers and screen feed boxes.
The solutions are developed to meet all your needs in terms of keeping material flow up and maintenance time down.
QMX wear plates minimize surface friction to
prevent material from sticking. Excellent solution for bins, chutes, silos and other low wear applications. Suitable for applications that require extremely low friction.
QMX wear plate brings together three different types of material ( STEEL,RU/PU, a combination ceramics) to maximize flexibility and wear protection. Provides excellent wear protection for feeders, bins, chutes, silos and other applications that are subject to wear and noise.

1. Detailed description:
In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
QMX's Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 
2.Product features:
> High hardness 
> Superior abrasion and impact resistance 
> Corrosion and chemical resistance 
> Light weight 
> Easy installation by epoxy resin or bolt 
> Improve your working environment-noise, vibration and safety

3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.

4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.

5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
  

S.No.	Material	Attributes	Properties
1	Ceramic  Tiles	Material	92%, 95%, T95%,96%, ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others
		Density	~1.4g/cm3
		Tensile strength at break	≥15Mpa
		Elongation at break	≥250%
		Shore Hardness	45-65
		Adhesive between tile and rubber	1.2-3.0 Mpa
		Adhesive between rubber and equipment	≥3.5 Mpa
		Thermal conductivity.(normal temperature)	2w/m·k
		Aging period	≥15 Years
		Working temperature	-50ºC - 200ºC
3	Steel plate	Material	Q235A
		Density	7.85g/cm3
		Thickness	5-6mm
4	Adhesive	Appearance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5 Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850 Mpa
		Working temperature	-20ºC - 100ºC

Whole Plate (mm)	150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with  13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact stress expected.

 

        
Packing photo

Company Profile

 

ZIBO QIMINGXING NEW MATERIAL is located in Zibo, Shandong,Near Qingdao port. With an excellent geographical location and a convenient logistics system,This enable us to provide you varies transportation modes (by express/air/sea) according to your needs. Also, ensure us OTD and save your shipping cost. Our 86700 m2 factory has obtained ISO 9001 and ISO 14001 certification and employs over 350 staff members who enable us to provide you with fully custom services upon request.

We accept customized designs, packing, logo or custom material. We can make custom design based on your inquiry. We provide NDA agreement to keep your design in private.
Our well-equipped facilities and excellent quality control throughout all stages of production enable us to guarantee your satisfaction.
Our business staff have 7~10 years of experience in the industry and can provide you with quality services. All your inquiries will be responded within 24 hours.



                   PROFESSIONAL
                   FULL SERVICE   
      PROTECTION FOR YOUR BENEFIT

FAQ

Q: What is your experience in your products?
A: We have 23 years experience in this industry line. We are professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
 
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.

Q: Can you provide free sample?
A: Yes, within 10kg.
 
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union