Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing

Product Details
Customization: Available
Application: Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard, Mining Industry
Material: Ceramic and Rubber
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  • Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing
  • Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing
  • Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing
  • Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing
  • Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing
  • Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing
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Overview

Basic Info.

Type
Wear Resistant Plate
Density of Alumina Tile
3.6, 3.65, 3.7, 4.15
Content of Alumina
92%, 95%, T95% and Zta
Rubber
Natural Rubber
Shore a Hardness
56
Adhesive Force Between Ceramic and Rubbe
5.3 Kn/M
Breaking Strength
5.9MPa
Break Extension
345%
Permanent Deformation
13.4%
Usage
Wear Solution for Chute, Feeder, Conveyor, Hopper
Nearest Port
Qingdao
Loading Port
Qingdao, Tianjin, Shanghai, Ningbo
Transport Package
Wooden Pallet
Specification
300*300*63mm
Trademark
FIRSTAR
Origin
China
HS Code
6909120000
Production Capacity
5000PCS Per Month

Product Description

Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing 

Qimingxing manufacture a complete range of composite ceramic wear liners for use in slurry through to oversize material handling applications.

Ceramic on rubber mats are available in varying thickness to suit different applications, the mats are supplied with a CN bonding layer and are ideal for lining over the top of rubber in high wear areas such as cyclone launders and dividers.

We typically use a rubber matrix due to rubber's bond strength, but Polyurethane matrix liners are also available upon request. 

Composite lining size can be produced: 150x300mm, 300x300mm,150x450mm,500x500...
Ceramic element size: ceramic mosaic and ceramic cyliners

 

Category

92 Series

95 Series

 T 95 Series

 99 Series

ZTA

ZrO2

Al2O3

≥92%

≥95% 

≥ 95% 

 ≥ 99% 

≥75%

/

Fe2O3

≤0.25

≤0.15

≤0.15

≤0.1

 

/

ZrO2+Ye2O3

/

/

/

/

≥23%

≥99.8%

Density

>3.60g/cm3

>3.65g/cm3

>3.70g/cm3

>3.80g/cm3

>4.10g/cm3

>5.90g/cm3

HV Hardness N/mm2(MPa)

980

1040

1100

1250

1360

1100

Bending Strength MPa

260

280

320

350

400

1000

Compression strength MPa

1150

1200

1250

1300

1400

/

Fracture Toughness MPam 1/2

>3

>3

>3

/

>4

/

Abrasion

≤0.47cm3

≤0.42cm3

≤0.28cm3

≤0.10cm3

≤0.10cm3

≤0.10cm3


Product Description

 Industrial ceramic Linings Anti Wear Ceramic Rubber Sheets backed steel plate 
Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing

Industrial Ceramic Linings

Qimingxing provides a range of industrial ceramic linings using efficient production methods, the latest manufacturing equipment and strict quality control. These methods and measurements ensure that its dry pressed high alumina ceramic is the wear resistant industrial ceramic lining chosen by OEMs.

Our industrial ceramic linings create the highest wear resistant solution on the market - extending the wear life of your mineral processing equipment, making them ideal for use in the power generation, mining, petrochemical and materials handling industries. This makes them the product of choice when existing liners need replacing.

Industrial Ceramic Linings advantages:

Qimingxing's wear resistant industrial ceramic lining tiles can be cut into any shape, are easy to install and maintain, and are suitable for both wet and dry processing applications. Our industrial ceramic lining product benefits include:

  • Polishes to a smooth glassy surface - zero friction against minerals
  • Provide the highest protection against abrasion and corrosion
  • Wear protection up to 400°C

Ceramic wear resistant tiles have uses for a number of applications requiring industrial ceramic linings.  In the field of power generation, ceramic tiles are effectively used to protect pulverised fuel pipes, fans, coal handling chutes and hoppers. Ceramic tiles are an essential product used by the mining industry for industrial ceramic lining in vibrating feeders, transfer chutes, cyclones, pipes, high-speed fans and other traditional problem areas.

Our engineers, utilising industry resources, continually explore new applications for industrial ceramic linings. Detailed and complex designs translate into custom-made shapes at our factory, meaning we can readily manufacture industrial ceramic lining to clients' specific requirements.

 

 
S.No. Material Attributes Properties
1 Ceramic
Tiles
Material 92%, 95%, T95%,96%, ZTA,Silicon Carbide
2 Rubber Component Natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others
Density ~1.4g/cm3
Tensile strength at break ≥15Mpa
Elongation at break ≥250%
Shore Hardness 45-65
Adhesive between tile and rubber 1.2-3.0 Mpa
Adhesive between rubber and equipment ≥3.5 Mpa
Thermal conductivity.(normal temperature) 2w/m·k
Aging period ≥15 Years
Working temperature -50ºC - 200ºC
3 Steel plate Material Q235A
Density 7.85g/cm3
Thickness 5-6mm
4 Adhesive Appearance Brown glutinous liquid
Solid content 20±3%
Viscosity ≥2.5 Mpa
Peel strength 48h  N/2.5cm≥120
Compressive strength ≥850 Mpa
Working temperature -20ºC - 100ºC
Whole Plate (mm) 150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm) Square Tile:10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
Hexagonal Tile:12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
Locking block with lock and groove:38x38, 40x40, 30x30,etc.
Dimple Tile:20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with
13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm) 3-75mm
Alloy Steel Size (mm) Thickness:3-10mm
Rubber Thickness (mm) Depends on the impact stress expected.

 

Ceramic sheets come in 500mm x 500mm pieces , 300x300mm, 150x300, 450x300mm pieces, and different thicknesses of ceramic depending on the application.

The sheet can be 3mm thick ceramic with a tile dimension of 10mm x 10mm, this is autoclaved onto 3mm thick rubber.

can be 4mm thick ceramic with a tile dimension of 20mm x 20mm, this is autoclaved onto 5mm thick rubber.

The sheets are very flexible and can be autoclaved or cold bonded onto flat or curved surfaces without any problems.

Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing
Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing

 

Company Profile

Premium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining ProcessingPremium Impact Resistant Alumina Ceramic Wear Liner Panel for Mining Processing

FAQ

 

1. Are you are trading company or a factory? 
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China 

2. What is your monthly capacity? 
500-650ton per month 

3. What kinds of ceramic wear resistant liners do you manufacture? 
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound 

4. What is the delivery time? 
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days. 

5. Can you manufacture ceramic liner according to customers' desgin? 
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers. 

6. What is the packing? 
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL 

7. What is the nearest port? 
Qingdao port 





Questions and Answers: 
1. Are you a trading company or a factory? 
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China 

2. What is your monthly capacity? 
400-500ton per month 

3. What kinds of ceramic wear resistant liners do you manufacture? 
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound 

4. What is the delivery time? 
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days. 

5. Can you manufacture ceramic liner according to customers' desgin? 
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers. 

6. What is the packing? 
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL 

7. What is the nearest port? 
Qingdao port 

 

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