1. Detailed description:
alumina cubes
The Ceramic Cube is a high-performance abrasion and impact resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.
Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina 96: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA): increased strength and impact resistance
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. Product Specification:
- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.
5. Ceramic wear lining tiles for a variety of applications:
Processing equipment:
l Pharmaceutical clean rooms
l Food processing plants
l Grain handling
l Mineral processing
l Cement manufacturing
l Chemical processing
l Large Cyclones:
l Coal-fired power plants
l Steel Mills
l Asphalt Plants
l Petrochemical plants
l Pulp and paper mills
Category |
HC90 |
HC92 |
HC95 |
HCT95 |
HC99 |
HC-ZTA |
ZrO2 |
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
Density |
>3.50g/ cm3 |
>3.60g/cm3 |
>3.65g/cm3 |
>3.70g/cm3 |
>3.83g/cm3 |
>4.10g/cm3 |
>5.90g/cm3 |
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
Ceramic Lining
Ceramic materials offer a number of benefits in a variety of applications. Maintaining a smooth surface ceramics provide higher wear, heat and corrosion resistance, as well as high tensile strength.
These materials also offer lower thermal expansion than metals or plastics, and longer part life at original design dimensions and tolerances.
Applications
- Dry abrasion application
- Large particle size in a slurry
- High velocity slurry
- Corrosion resistance
- Various shape capabilities
- Heat resistance
Alumina represents the most common used ceramic material in the industry. it provides superior abrasion, high temperature, and chemical resistance, and is also electrically insulating.
Ceramic has an excellent cost to part life performance record.
Effectively handles severe abrasion in elbows with tight radius, and other high wear areas.
FAQ
Q: What is your experience in your products?
A: We have 22 years experience in this industry line. We are professional manufacturer in this area.
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.
Q: Can you provide free sample?
A: Yes, within 1kg.
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
Q: What are your payment terms?
A: T/T, L/C, Western Union