Customization: | Available |
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Standard: | GB |
Application: | Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Qimingxing Ceramic Wear Plates are made from wear resistant 92% alumina ceramic tiles embedded within a rubber matrix. They display excellent resistance to both high velocity and high flow sliding abrasion and impact.
The Rubber Ceramic Wear Plates feature interlocking hexagonal shaped ceramic tiles completely vulcanized within a 40 Duro premium synthetic rubber compound. This hexagonal shape combined with the rubber between the tiles gives maximum impact resistance.
Three in one Ceramic Wear Plates are reinforced with a vulcanized steel backing plate for stability in the most demanding applications. This vulcanized steel backing allows for extremely strong mechanical fastening to equipment.
Qimingxing Ceramic Wear Plates can be supplied as a custom engineered wear protection lining system for your equipment. They are suitable for extremely high wear applications.
APPLICATIONS
The Rubber Ceramic Wear Plates have been designed primarily for use as a wear protection ceramic lining system.
They are installed into equipment to protect steel surfaces from abrasion and impact. Ceramic Wear Liners are predominantly used in the Mining, Quarrying and Mineral processing industries, typically on the following equipment:
--Chutes and Feed Spouts
--Hoppers and Surge Bins
--Skips and Flasks for Underground Mining
--Feeders
--Cyclones
--Launders
--Screens
--Conveyor Transfer Chutes and Deflector Plates
--Sumps and Underpans
--Cera-wear extreme plates are also used extensively throughout the Agriculture industry on a range of grain handling, processing and storage equipment.
Whole plate(mm) | 150x300,300x300,500x500,600x450 etc |
Ceramic Size(mm) | Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc |
Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc | |
Locking block with lock and groove: 38*38, 40*40, 30*30, etc | |
Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface | |
Ceramic Thickness(mm) | 3-75mm |
Alloy Steel Size(mm) | thicknedd 3-10mm |
Rubber Thickness(mm) | Depends on the impact stress expected |
Ceramic Cylinder/rod | 6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc |
S.No | Material | Attibutes | Properties |
1 | Ceramic Tiles | Material | 92%,95%,T95%,99%,ZTA |
2 | Rubber | Component | natural rubber, nitrile-butadiene rubber, Flame Retardant, others |
Density | ~1.4g/cm3 | ||
Tensile strength at break | ≥10.6Mpa | ||
Elongation at break | ≥350% | ||
Shore hardness | 65±5 | ||
Adhesive between tile and rubber | ≥3.8Mpa | ||
Adhesive between rubber and equipment | ≥3.5Mpa | ||
Thermal conductivity. (normal temperture) | 2w/m.k | ||
Aging period | 15years | ||
Working temperature | ·-50ºC-200ºC | ||
3 | Steel plate | Material | Q235A |
Denisty | 7.85g/cm3 | ||
Thickness | 3-8mm | ||
4 | Adhesive | Apperance | Brown glutinous liquid |
Solid content | 20±3% | ||
Viscosity | ≥2.5Mpa | ||
Peel strength | 48h N/2.5cm≥120 | ||
Compressive strength | ≥850Mpa | ||
Working temperature | '-20ºC-100ºC |
Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997 and covered the area of 160mu,having more than 400 staffs in which the technical staffs account for 35%. The company has set up their wholly owned subsidiary, Shandong Ultraming Fine Ceramics Co., Ltd, Shandong Yilaisheng New Material Co., Ltd, Zibo Xingao New Material Research Institute Co., Ltd. The annual production of wear resistant ceramic and grinding media is 18000 tons. Our factory passed the ISO 9001:2015 standard quality management system certificate and successfully listed on the new OTC market in January 2017. The stock code is 870601.
Our products are also exported to many courtries and build long-term business relationship with customers.