92% 95% Zta Ceramic Plates Vulcanized Into Rubber Against Impact and Wear

• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
• Material: Rubber Ceramic
• Type: Wear Resistant Ceramic
• Color: White
• Ceramic Material: 92/95/99/Zta
• Density: 1.4G/Cm3
• Model NO.: ZTA Plate
• Gpa: >1400
• Shipping Way: Fob, CIF, DDP, DDU etc
• Size: 1-10mm
• Certificate: ISO
• Export Markets: Global
• Certification: ISO
• Function: Wear Abrasion Resistant
• Sample Time: 2-5 Days
• Bulk Order Time: 10-30 Days
• Customized: Accept
• Shipping Mark: Accept
• Key Words: Rubber Ceramic Lining
• Transport Package: Pallet
• Specification: Customized
• Trademark: FIRSTAR
• Origin: China Shandong Zibo
• HS Code: 6908900000
• Production Capacity: 17000 Tons Per Year

Product Description

92% 95% ZTA Ceramic Plates Vulcanized Into Rubber Against Impact And Wear

 

Product Description

Rubber backed ceramic liner is specially designed for places where material falls from height.

Ceramic Liner molded with rubber in back side resists wear from abrasive particles and absorbs impact load as well.

Highly qualitative nitrile rubber having different hardness according to the impact load falling on high alumina wear tiles is vulcanized with elastic rubber.

It provides elasticity to the liners.

These liners start form thickness of 6 mm (3 mm Tiles liner + 3 mm Rubber) to any other thickness.

It can be used for Rubber Backed Ceramic Pulley Lagging & Idler Lagging.

Features:
Wear resistance
Highly durable
Optimum flexural strength
It combines wear-resistance of ceramic and impact-resistance of rubber, apply to convey systems equipment work under normal temperature, and can bear some impact.

Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.

Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with steel plate, with bolts or not.

Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components
 

Product Parameters

 

S.No.	Material	Attributes	Properties
1	Ceramic  Tiles	Material	92%, 95%, T95%,96%, ZTA
2	Rubber	Component	natural rubber, nitrile butadiene rubber ,Flame-Retardant ,others
		Density	~1.4g/cm3
		Tensile strength at break	≥15Mpa
		Elongation at break	≥250%
		Shore Hardness	45-65
		Adhesive between tile and rubber	1.2-3.0 Mpa
		Adhesive between rubber and equipment	≥3.5 Mpa
		Thermal conductivity.(normal temperature)	2w/m·k
		Aging period	≥15 Years
		Working temperature	-50ºC - 200ºC
3	Steel plate	Material	Q235A
		Density	7.85g/cm3
		Thickness	5-6mm
4	Adhesive	Appearance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5 Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850 Mpa
		Working temperature	-20ºC - 100ºC

 

Whole Plate (mm)	150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with  13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact stress expected.

Different kinds of products: Ceramic Mosaic Pieces, Ceramic Pipe Tiles, Ceramic Curved Tiled(with or without holes), Ceramic Tapered Tiles, Ceramic Cylinders, Stell Lined with Ceramic Tiles, Irregular Shaped Tile, Clipping Ceramic Tiles Interlocking Bricks.

We have so many kinds of sizes.And we are also accept customized.   

Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.
 

 

Company Profile

Zibo Qimingxing New Material Incorporated Co.,Ltd

1. Established in 1997,25 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 400 staffs.
4. Three Own-designed production lines, the ball mils are own produced.


The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.

 

FAQ

1.Are you a direct manufacturer or trader?

We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
Also we have our own vulcanizing plant which manufacture rubber backed ceramic panel.

2.Can you supply samples to check the quality?

Free samples with small quantity can be sent for quality checking.
Express fee can be reduced from bulk order.

3.What is the delivery time?

Most of the rubber backed ceramic panel is customized as customers' application condition. Generally it takes 7~30 days according to the quantity.

4.What is your payment term?

T/T, L/C at sight can be accepted. Also it can be communicated.

5.What is your main markets?

We exported the panels to Australia, Russia, Ukraine, Mongolia, New Zealand, Chile, Peru, South Africa and so on.

6.Can you accept small order?

Yes, orders small or big are from your trust. We will do our best to meet your requirements.

7.Can you receive orders with bulk quantity?

Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.

8.Can you speak English?

Yes, our staff can speak and write English very well.  We can supply 7*24 service and can reply your inquiry within short time.

9. Where are you located?

Our factory is in Zibo city, Shandong province, North of China. Zibo is an famous industrial city in China and we are near Jinan airport. Welcome to visit our factory.

Any inquiries about rubber backed ceramic panel, ceramic embedded rubber panel, ceramic composite panels, plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, pipe liner, ceramic mosaic, ceramic cylinder liner, alumina grinding media and so on, pls do not hesitate to contact me for more communication.