| Customization: | Available |
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| Application: | Structure Ceramic, Industrial Ceramic |
| Material: | Alumina Ceramic |
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Heavy-Duty Ceramic Wear Plate with Rubber Backing Customised Abrasion Resistant Lining
1.Product Description
The three-in-one wear-resistant ceramic liner is made by directly vulcanizing special ceramic sheets and special rubber on steel plates with bolts. It is widely used in thermal power, steel, smelting, machinery, coal, mining, chemicals, cement, etc. Different types of products can be selected according to different needs for all the mechanical equipment with large wear such as coal conveying, material conveying system, pulverizing system, ash discharge, dust removal system, etc. in enterprises such as ports and terminals.
In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
QMX's Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| S.No | Material | Attibutes | Properties |
| 1 | Ceramic Tiles | Material | 92%,95%,T95%,99%,ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber, Flame Retardant, others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore hardness | 65±5 | ||
| Adhesive between tile and rubber | ≥3.8Mpa | ||
| Adhesive between rubber and equipment | ≥3.5Mpa | ||
| Thermal conductivity. (normal temperture) | 2w/m.k | ||
| Aging period | 15years | ||
| Working temperature | ·-50ºC-200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Denisty | 7.85g/cm3 | ||
| Thickness | 3-8mm | ||
| 4 | Adhesive | Apperance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850Mpa | ||
| Working temperature | '-20ºC-100ºC |
| Whole plate(mm) | 150x300,300x300,500x500,600x450 etc |
| Ceramic Size(mm) | Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc | |
| Locking block with lock and groove: 38*38, 40*40, 30*30, etc | |
| Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface | |
| Ceramic Thickness(mm) | 3-75mm |
| Alloy Steel Size(mm) | thicknedd 3-10mm |
| Rubber Thickness(mm) | Depends on the impact stress expected |
| Ceramic Cylinder/rod | 6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc |
Zibo Qimingxing New Material Incorporated Co.,Ltd
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 400 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
QMX provides wear resistant solutions to all industries including Mining, Mineral , Base & Precious Metal Smelting, Power Generation (coal fired power stations), Iron and Steel, Cement & Lime Manufacture, and Petro-Chemical Refining and Production.
Ceramic Liner: plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, ceramic cylinder, ceramic block, alumina wear liner, rubber backed ceramic panel, ceramic composite panel, mining wear liner and so on.
Ceramic Grinding Media: 92% alumina media, 95% alumina media, 99% alumina media, ZTA 370 grinding media, ZTA380 grinding media, ZTA 450 grinding media, ZTA 470 grinding media, silicate zirconia grinding media, yttria stablized zirconia grinding media, ceria stablized zirconia grinding media and so on.
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