| Customization: | Available |
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| Standard: | ISO9001:2015 |
| Application: | Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Alumina Ceramic tile and lining: Vulcanized in special rubber, the ceramic lining can conveniently be fixed on components of systems where serious wearing occurs, and highly temperature and impact as well.
Direct lined ceramic liner: Adopting high purity alumina powder as materials, ceramic tiles have excellent characteristics of high hardness, superior wear abrasion resistance, amazing impact resistant ability, smooth surface, outstanding dimensional stability, low density and convenient assembly in practice.
Ceramic and rubber composite with steel plate: Those special shaped ceramics are vulcanized in special high temperature resistant rubber and mechanically affixed on armor plate to form synthetic linings which can conveniently screw onto the systems.
Alumina ceramic and rubber composite lining: Small tiles are vulcanized in special rubber and bonded on armor plate of equipment by strength bond to form wear resistant layer characterized by wear and impact resistance. It is the rubber and composite mats.
Application:
Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.
Advantages:
1. Using rubber vulcanization technology, the ceramic is embedded in the rubber to form a strong and buffering anti-wear layer.
2. The steel plate with bolt can be vulcanized together with the ceramic &rubber plate, which will be easy for installation.
3.Impact resistance. The board has good cushion performance which can effectively alleviate the impact of ore falling from the high altitude.
4. Not easy to fall off. The composite board is vulcanized as a whole, and each plate has bolts passing through the bottom steel plate, so the welding is very firm.
5. Easy for maintenance. The composite board is more than 60% lighter than the wear-resistant steel plate, so the installation is very convenient
| S.No | Material | Attibutes | Properties |
| 1 | Ceramic Tiles | Material | 92%,95%,T95%,99%,ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber, Flame Retardant, others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore hardness | 65±5 | ||
| Adhesive between tile and rubber | ≥3.8Mpa | ||
| Adhesive between rubber and equipment | ≥3.5Mpa | ||
| Thermal conductivity. (normal temperture) | 2w/m.k | ||
| Aging period | 15years | ||
| Working temperature | ·-50ºC-200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Denisty | 7.85g/cm3 | ||
| Thickness | 3-8mm | ||
| 4 | Adhesive | Apperance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850Mpa | ||
| Working temperature | '-20ºC-100ºC |
| Whole plate(mm) | 150x300,300x300,500x500,600x450 etc |
| Ceramic Size(mm) | Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc | |
| Locking block with lock and groove: 38*38, 40*40, 30*30, etc | |
| Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface | |
| Ceramic Thickness(mm) | 3-75mm |
| Alloy Steel Size(mm) | thicknedd 3-10mm |
| Rubber Thickness(mm) | Depends on the impact stress expected |
| Ceramic Cylinder/rod | 6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc |
| 92 | 95 | T95 | 99 | ZTA | ZrO2 | |
| Density(g/cm³) | ≥3.6 | ≥3.65 | ≥3.7 | ≥3.83 | ≥4.15 | ≥5.9 |
| Al2O3(%) | ≥92% | ≥95% | ≥95% | ≥99% | ≥75% | / |
| ZrO2 +Y2O3 | / | / | / | / | ≥21% | ≥99.8% |
| Bending Strength(MPa) | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
| Compressive Strength (MPa) | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
| Fracture Toughness(MPa.m1/2) | ≥3.2 | ≥3.2 | ≥3.5 | ≥3.5 | ≥5.0 | ≥7.0 |
| Rockwell Hardness HRA | ≥82 | ≥85 | ≥88 | ≥89 | ≥90 | ≥88 |
| Vickers Hardness HV20(MPa) | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1400 | ≥1100 |
| Wear Volume(cm³) | ≤0.25 | ≤0.20 | ≤0.15 | ≤0.10 | ≤0.05 | ≤0.05 |
Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997 and covered the area of 160mu,having more than 400 staffs in which the technical staffs account for 35%. The company has set up their wholly owned subsidiary, Shandong Ultraming Fine Ceramics Co., Ltd, Shandong Yilaisheng New Material Co., Ltd, Zibo Xingao New Material Research Institute Co., Ltd. The annual production of wear resistant ceramic and grinding media is 18000 tons. Our factory passed the ISO 9001:2015 standard quality management system certificate and successfully listed on the new OTC market in January 2017. The stock code is 870601.Our products are also exported to many courtries and build long-term business relationship with customers.
Our main products:
Q: Are you a trading company or manufacturer?
A: We are manufacture for 25 years.
Q: Is the sample free?
A: Yes, we offer free samples.
Q: How long is your delivery time?
A: Generally it is 1-2 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.
Q: What are your terms of payment?
A: 30% T/T in advance, balance before shipment.
Q: Accept customized?
A: Yes. Kindly send all your details to our work.
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