| Customization: | Available |
|---|---|
| Application: | Chemical Resistant Lining, Thermal Insulation Lining, Wear-resistant Lining, Structure Ceramic, Industrial Ceramic |
| Environment: | Abrasive |
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Heat Resistant Ceramic Rubber Panel Composites Wear Liner for Conveyor Wear Solution
1.Heat Resistant Ceramic Rubber Panel Composites Wear Liner for Conveyor Wear Solution
Wear-Resistant Ceramic Rubber Composite Liner ( Rubber Ceramic Panels ) is made by a combination of wear-resistant alumina ceramics (cylinders, hexagons, plates) vulcanized in a resistant rubber base, some rubber plates can selectively with steel backing.
The alumina ceramic liner provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces that can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks.
2. Applications:
Raw material feeding system: belt head hopper, trolley tee bucket, and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.
3. The main benefits of the ceramic rubber composites:
- Excellent wear resistance
- Excellent anti-impact due to the elastic property of the rubber
- Easy to install and then reduce downtime
- Reduce the sound pollution.
4. Application of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| 1 | Ceramic | Material | 92%, 95%, T95%,96%, ZTA |
| Tiles | |||
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity. (normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC | ||
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. | ||
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. | ||
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |||
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |||
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with | |||
| 13 dimples, 20x20 with 1 semi-spherical surface | |||
| Ceramic Thickness (mm) | 3-75mm | ||
| Alloy Steel Size (mm) | Thickness: 3-10mm | ||
| Rubber Thickness (mm) | Depends on the impact stress expected. | ||
ABOUT QIMINGXING
Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize delays in production - Variety of wear combating options available as a one stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suite any wear problem
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