Coal Plant Cyclone Cone Lined with 95% Alumina Ceramic Tiles/Wear Resistant Material
Company Profile
QMX is manufacturer, supplier, exporter of ceramic lined components, ceramic lined products, ceramic lined bends,ceramic lined pipes, etc. Ceramics is produced from high purity fine grain aluminum oxide. The necessary forming of shapes is done in its green or pre sintered phase. The products are then sintered in a kiln at extremely high temperature.
QMX manufactures ceramic tiles in the form of weldable and pastable tile as well as pipe sections of various diameters for installation at site and more specifically for lining of fabricated pipes, bends and fittings for pheumatic conveying applications specially for conveying of pulverised coal in thermal power plants.
This sinteredproducts consist of dense alumina with hardness of approximately 9 Mohs and can withstand temperature up to 1000C
Wear Resistant Ceramic Liners
our ceramic range has three different alumina composition (92%, 95% and ZTA) products to suit the various mining applications.The products have high density, high hardness, low wear loss, anti corrosion, long using life properties.
Tile Specification:
|
92 |
95 |
T95 |
99 |
ZTA |
ZrO2 |
Density(g/cm³) |
≥3.6 |
≥3.65 |
≥3.7 |
≥3.83 |
≥4.15 |
≥5.9 |
Al2O3(%) |
≥92% |
≥95% |
≥95% |
≥99% |
≥75% |
/ |
ZrO2 +Y2O3 |
/ |
/ |
/ |
/ |
≥21% |
≥99.8% |
Bending Strength(MPa) |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
Compressive Strength (MPa) |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
Fracture Toughness(MPa.m1/2) |
≥3.2 |
≥3.2 |
≥3.5 |
≥3.5 |
≥5.0 |
≥7.0 |
Rockwell Hardness HRA |
≥82 |
≥85 |
≥88 |
≥89 |
≥90 |
≥88 |
Vickers Hardness HV20(MPa) |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1400 |
≥1100 |
Wear Volume(cm³) |
≤0.25 |
≤0.20 |
≤0.15 |
≤0.10 |
≤0.05 |
≤0.05 |
Composite Ceramic Liners
ceramic wear liners range include composite ceramic liners or Steel backed and studded as per requirements. We also have a range of molded ceramic in rubber with CN backing. The liners can be customized depending on the application.
Lining rubber is designed primarily to be applied as a lining to protect your equipment from the damaging effects of abrasion and impact forces or chemical attack.
Detail Information:
Whole plate(mm) |
150x300,300x300,500x500,600x450 etc |
Ceramic Size(mm) |
Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc |
Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc |
Locking block with lock and groove: 38*38, 40*40, 30*30, etc |
Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface |
Ceramic Thickness(mm) |
3-75mm |
Alloy Steel Size(mm) |
thicknedd 3-10mm |
Rubber Thickness(mm) |
Depends on the impact stress expected |
Ceramic Cylinder/rod |
6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc |
Pipe Lined With Ceramics
Different Shipping Ways
Wearing Compound Ceramic Bead Filled Epoxy
The compound is a ceramic bead filled ashesive to apply to areas where tiling is not possible or effective. It has wear resistant qualities, is easy to apply and used vastly in maintenance of lined areas
Silicon Carbide
RBSIC(SISIC) silicon carbide lining has properties of high strength, high wear resistance, corrosion resistance high temperature resistance, which has been widely used as the liners or parts in coarse particles classification, concetration, wear resisting lining of hydraulic cyclones, flue gas desulphurization pipes, coal slurry conveyor pipelines, washing and mineral processing industry
Polyurethane Wear Products
Specific Density: 1.3Kg/L
Shore A Hardness: 35-95
Akron Abrasion: <0.053(cm3/1.61km)
Working Temperature: -25-80degree
Expansion Strength: 70KN/m
Tear Strength: 40-100KN/m
Tensile Strength: 30-50MPa
Deformation: <8%
Certifications
Our Advantages
FAQ
1. Are you are trading company or a factory?
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China
2. What is your monthly capacity?
800 ton per month
3. What kinds of ceramic wear resistant liners do you manufacture?
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound
4. What is the delivery time?
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days.
5. Can you manufacture ceramic liner according to customers' desgin?
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers.
6. What is the packing?
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL
7. What is the nearest port?
Qingdao port