| Customization: | Available |
|---|---|
| Standard: | GB |
| Application: | Loader, Cement Plant, Thermal Power Plant, Coal Yard |
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QMX Factory supply High Hardness Wear Resistant Steel Backed Rubber Ceramic Wear Liners With Handle
Alumina Ceramic tile and lining: Vulcanized in special rubber, the ceramic lining can conveniently be fixed on components of systems where serious wearing occurs, and highly temperature and impact as well.
Direct lined ceramic liner: Adopting high purity alumina powder as materials, ceramic tiles have excellent characteristics of high hardness, superior wear abrasion resistance, amazing impact resistant ability, smooth surface, outstanding dimensional stability, low density and convenient assembly in practice.
Ceramic and rubber composite with steel plate: Those special shaped ceramics are vulcanized in special high temperature resistant rubber and mechanically affixed on armor plate to form synthetic linings which can conveniently screw onto the systems.
Alumina ceramic and rubber lining: The small tiles of ceramics are vulcanized in special rubber and bonded on the internal of systems, and mechanical fixing is feasible as well.
Alumina ceramic and rubber composite lining: Small tiles are vulcanized in special rubber and bonded on armor plate of equipment by strength bond to form wear resistant layer characterized by wear and impact resistance. It is the rubber and composite mats.
Wear Resistant Ceramic lined Pipe: Distinguished from centrifugal cast compound ceramic pipe (SHS), the tiles used in integral abrasion ceramic pipes (RHS) are the same as bonded ceramic tiles. The exclusive feature of this item is its inner smooth surface and excellent wear resistance performance that is particularly suitable for ash or slag removing system.
Mainly the item provides a terminal solution for the extreme wearing problems of the thermal power, metallurgy, steel, coal, cement, chemical industry in which the elbow/bend or pipe component of system is seriously under abrasion or corrosion, especially for the corrosion and wearing of pipes in chemical and smelt industry.
2.Applications:
Raw material feeding system: belt head hopper, trolley tee bucket and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.
3. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
4. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| 1 | Ceramic | Material | 92%, 95%, T95%,96%, ZTA |
| Tiles | |||
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity. (normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC | ||
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. | ||
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. | ||
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |||
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |||
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with | |||
| 13 dimples, 20x20 with 1 semi-spherical surface | |||
| Ceramic Thickness (mm) | 3-75mm | ||
| Alloy Steel Size (mm) | Thickness: 3-10mm | ||
| Rubber Thickness (mm) | Depends on the impact stress expected. | ||
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
We supply a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application such as short and long radius small and large bore pipes and pipe bends, square to round transitions, cones etc. The company also supply and install a range of pump impellers, expeller rings, and valves.
QMX provides wear resistant solutions to all industries including Mining, Mineral , Base & Precious Metal Smelting, Power Generation (coal fired power stations), Iron and Steel, Cement & Lime Manufacture, and Petro-Chemical Refining and Production.
1. 92%,95%,T95%,99% Alumina ceramic tiles
Q: What is your experience in your products?
A: We have 22 years experience in this industry line. We are professional manufacturer in this area.
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