High Performance Abrasion Resistant Ceramic Wear Plate for Heavy Industry

• Standard: ISO9001:2015
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Alumina Ceramic, Resilient Rubber,, Steel
• Type: Wear Resistant Ceramic
• Density: 1.4G/Cm3
• Tensile Strength at Beark: >14MPa
• Model NO.: Rubber Ceramic Wear Lining
• Elongation at Break: >250%
• Shore Handness: 48-65
• Thermal Conductivity: 2W/M·K
• Adhesive Between Rubber&Ceramic: >3.5 MPa
• Shipping Way: Fob, CIF, DDP, DDU etc
• Aging Period: >1.5 Years
• Adhesive Between Tile and Rubber: >3.5 MPa
• Certificate: ISO
• Export Markets: Global
• Sample Time: 8-15 Days
• Bulk Order Time: 10-30 Days
• Customized: Accept
• Shipping Mark: Accept
• Transport Package: Safe Carton with Pallet
• Specification: 550*300*32mm
• Trademark: ZIBO QIMINGXING NEW MATERIAL
• Origin: China Shandong Zibo
• HS Code: 6909120000
• Production Capacity: 17000 Tons Per Year

Product Description

High Performance Abrasion Resistant Ceramic Wear Plate for Heavy Industry

Product Description

Alumina ceramic wear tile offers high abrasion resistance, acid and alkli resistance is effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of aluina ceramic is 200 times than that of special manganese, 170 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel.

Wear resistant rubber ceramic wear tiles are used to offer high abrasion and impact protection. 

Selection guide is available, suitable liners will be recommend according to wear, impact protect requirement.
 
Structure of Ceramic Rubber Liner:
      • Alumina ceramic + rubber / polyurethane +steel backing plate + studs

High Alumina Ceramic:
      • Al2O3 > 92%
      • Available with square ,rectangular,cylindrical,or hexagonal.
      • Thickness of ceramic is determined on the basis of application,such as materials handled,lump size,height of fall,et

Wear-resistant ceramic composite lining is a composite of wear-resistant ceramics and rubber. Small square wear-resistant ceramics are vulcanized (inlaid) in special rubber at high temperature to form a wear-resistant ceramic rubber lining, which is installed in the equipment to prevent wear. In the middle, high-strength organic adhesive is used to bond the lining plate to the inner shell steel plate of the equipment to form a strong and buffering anti-wear layer.

The square or hemispherical wear-resistant ceramic tiles is combined with rubber and steel plate to form a ceramic-rubber-steel composite wear-resistant plate.

The connect ways of three-in-one wear-resistant ceramic rubber composite plate : welding, bolt

The wear-resistant ceramic three-in-one lining plate is a composite of wear-resistant ceramics, rubber and steel plate, to form a wear-resistant layer that is both impact-resistant and cushioning.

Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with a steel plate, with bolts or not.

It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.

Raw material feeding system: belt head hopper, trolley tee bucket and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.
  

Product Parameters

 

S.No	Material	Attibutes	Properties
1	Ceramic Tiles	Material	92%,95%,T95%,99%,ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber, Flame Retardant, others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore hardness	65±5
		Adhesive between tile and rubber	≥3.8Mpa
		Adhesive between rubber and equipment	≥3.5Mpa
		Thermal conductivity. (normal temperture)	2w/m.k
		Aging period	15years
		Working temperature	·-50ºC-200ºC
3	Steel plate	Material	Q235A
		Denisty	7.85g/cm3
		Thickness	3-8mm
4	Adhesive	Apperance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850Mpa
		Working temperature	'-20ºC-100ºC

Whole Plate (mm)	150x300, 300x300, 300x450, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with  13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact stress expected.

 

 

 

Packaging & Shipping

 

Company Profile

1. Established in 1997,25 years experience in wear solutions products.

2 The Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2000 certified,over 400 staffs.
4. Three Own-designed production lines, the ball mils are own produced.

                                                                

FAQ :

Q: Are you a trading company or manufacturer?
A: We are a manufacture.

Q: Is the sample free?
A: It depends on the size. Please contact our online sales.
    The sample air shipping fee will be returned when the bulk order.

Q: How long is your delivery time?
A: Generally it is 1-5 days if the goods are in stock. or it is 5-30 days if the goods are not in stock, it is according to quantity.

Q: What are your terms of payment?
A: 30% T/T in advance, balance before shipment.

Q: Accept customized?
A: Yes. Kindly send all your details to our worker, please

Product Catagory

Ceramic wear tiles Series:
1. 92%,95%,T95%,99% Alumina ceramic tiles
2. ZTA(Zirconia Toughened Alumina) tiles/brick/block 
3. Ceramic Rubber and ceramic-Rubber-steel impact resistant liner
4. Monolihic Cyclone/ cyclone tiles/Ceramic Lined pipe fittings
5. High impact ceramic wearing compound 

   

If you want to get a quick quote, please send us these details:
1.Sample quantity, bulk order quantity
2. Application industry
3.Target price
4. Sample shipping address
5. Specific composition, size, and drawing.