Durable Composite Rubber and Ceramic Composite Liner for Chute Wear-Resistance

Product Description

Durable Composite Rubber and Ceramic Chute Liner Solutions for Heavy-Duty Applications

Product Description

Alumina Ceramic Tiles for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.

QMX's wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.
 
The ceramic pipe tiles,also cale taper tile or Trapezoidal tile, are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.

 

Product Parameters

Character	92	95	T95	99	ZTA	ZrO2
Density(g/cm³)	≥3.6	≥3.65	≥3.7	≥3.83	≥4.15	≥5.9
Al2O3(%)	≥92%	≥95%	≥95%	≥99%	≥75%	/
ZrO2 +Y2O3	/	/	/	/	≥21%	≥99.8%
Bending Strength(MPa)	≥220	≥250	≥300	≥330	≥400	≥800
Compressive Strength (MPa)	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness(MPa.m1/2)	≥3.2	≥3.2	≥3.5	≥3.5	≥5.0	≥7.0
Rockwell Hardness HRA	≥82	≥85	≥88	≥89	≥90	≥88
Vickers Hardness HV20(MPa)	≥950	≥1000	≥1100	≥1200	≥1400	≥1100
Wear Volume(cm³)	≤0.25	≤0.20	≤0.15	≤0.10	≤0.05	≤0.05

 

Our Advantages

 

Are you facing the problem of heavy wear in plant equipment?
- We have a total solution for you.

1,Directly adhesive type
Process characteristics: simple installation, low cost, and firmly bonding, very suitable for large-scale construction on site.
Application scope: dust collecting pipeline, coarse and fine powder separator, coal mill outlet pipe, branch pipe and air pipe, cyclone, powder exhauster, powder separator, magnetic separator, V separator, fan volute, etc.

2,Welding type
Process characteristics: double fixation, good reliability, high temperature resistance up to 750ºC
Application scope: hot air duct, secondary/tertiary duct, flue wall, support rod, air preheater baffle, etc.

3,Rubber vulcanization 
Process characteristics: ceramic tile, rubber, steel plate in 2 in 1 or 3 in 1 ceramic liner by vulcanization process. Strong resistance, easy to replace, suitable for impact and abrasion of bulk materials conveying system and temperature below 120ºC
Process introduction: Multiple selection, 2 in 1 ceramic liner:ceramic tile & rubber liner, ceramic tile & steel plate liner; 3 in 1 ceramic liner: ceramic tile, rubber, steel plate liner;
Application scope: chute, hopper, drum, coal drop hopper, coal drop pipe, raw coal bunker, coal mill inlet and outlet pipe, etc.
4,Dovetail tile & steel bar mechanical fixing type
Process characteristics: firm installation, high temperature resistance, suitable for moving parts, but the fixing method is much more complicated
Process introduction: Pre-design the ceramic tile in dovetail shape, combined with steel bar, plus cold welding and mechanical installation. This method is mature and reliable, can withstand high temperatures below 1000 ºC, especially suitable for the wear resistance of moving parts, such as fan impellers.
Application scope: fan impeller, high temperature flue, waste heat power generation pipeline of cement plant, sintering dust removal pipeline, etc.

 

 

 

Company Profile

 

Zibo Qimingxing New Material Incorporated Co.,Ltd

1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over400 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
QMX provides wear resistant solutions to all industries including Mining, Mineral , Base & Precious Metal Smelting, Power Generation (coal fired power stations), Iron and Steel, Cement & Lime Manufacture, and Petro-Chemical Refining and Production. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CERTIFICATE

 

 

 

Delivery: 

 

 

 

FAQ

1. Are you are trading company or a factory? 

We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China 

2. What is your monthly capacity? 
800 ton per month 

3. What kinds of ceramic wear resistant liners do you manufacture? 
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound 

4. What is the delivery time? 
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days. 

5. Can you manufacture ceramic liner according to customers' desgin? 
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers. 

6. What is the packing? 
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL 

7. What is the nearest port? 
Qingdao port