Tapered alumina ceramic tiles lined in pipes for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.
QMX's wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.
The ceramic pipe tiles,also taper tile or Trapezoidal tile, are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.
Physical data:
Category |
HC90 |
HC92 |
HC95 |
HCT95 |
HC99 |
HC-ZTA |
ZrO2 |
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
Density |
>3.50g/ cm3 |
>3.60g/cm3 |
>3.65g/cm3 |
>3.70g/cm3 |
>3.83g/cm3 |
>4.10g/cm3 |
>5.90g/cm3 |
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
|
Ceramic Lining
Ceramic materials offer a number of benefits in a variety of applications. Maintaining a smooth surface ceramics provide higher wear, heat and corrosion resistance, as well as high tensile strength.
These materials also offer lower thermal expansion than metals or plastics, and longer part life at original design dimensions and tolerances.
Applications
- Dry abrasion application
- Large particle size in a slurry
- High velocity slurry
- Corrosion resistance
- Various shape capabilities
- Heat resistance
Alumina represents the most common used ceramic material in the industry. it provides superior abrasion, high temperature, and chemical resistance, and is also electrically insulating.
Ceramic has an excellent cost to part life performance record.
Effectively handles severe abrasion in elbows with tight radius, and other high wear areas.
If any inquiry, pls freely contact Betty Gao. Thanks!
1. Are you a trading company or a factory?
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China
2. What is your monthly capacity?
400-500ton per month
3. What kinds of ceramic wear resistant liners do you manufacture?
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound
4. What is the delivery time?
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days.
5. Can you manufacture ceramic liner according to customers' desgin?
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers.
6. What is the packing?
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL
7. What is the nearest port?
Qingdao port