Impact Resistant Ceramic Rubber Composite Panels Made From Qimingxing Factory

• Standard: ISO9001:2000
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard, Mining Industry
• Material: Ceramic and Rubber
• Type: Wear Resistant Plate
• Density: 3.6g/cm3
• Size: 300*300*63mm and Any Other Size
• Model NO.: HC92
• Alumina Tile: 92%/95%/Zta
• Tile Density: 3.6/3.65/4.2g/cm3
• Packing: Wooden Box, or Wooden Pallet
• Transport Package: Wooden Pallet
• Specification: 300*300*63mm
• Trademark: FIRSTAR
• Origin: China
• HS Code: 6909120000
• Production Capacity: 1000PCS Per Month

Product Description

Ceramic-Rubber Composite Panel Backed with Steel Plate

Ceramic on rubber mats are available in varying thickness to suit different applications, the mats are supplied with a CN bonding layer and are ideal for lining over the top of rubber in high wear areas such as cyclone launders and dividers.

We typically use a rubber matrix due to rubber's bond strength, but Polyurethane matrix liners are also available upon request. 

Size can be produced:

150x300mm, 300x300mm,150x450mm,500x500...

Category	92 Series	95 Series	T 95 Series	99 Series	ZTA	ZrO2
Al2O3	≥92%	≥95%	≥ 95%	≥ 99%	≥75%	/
Fe2O3	≤0.25	≤0.15	≤0.15	≤0.1		/
ZrO2+Ye2O3	/	/	/	/	≥23%	≥99.8%
Density	>3.60g/cm3	>3.65g/cm3	>3.70g/cm3	>3.80g/cm3	>4.10g/cm3	>5.90g/cm3
HV Hardness N/mm2(MPa)	980	1040	1100	1250	1360	1100
Bending Strength MPa	260	280	320	350	400	1000
Compression strength MPa	1150	1200	1250	1300	1400	/
Fracture Toughness MPam 1/2	>3	>3	>3	/	>4	/
Abrasion	≤0.47cm3	≤0.42cm3	≤0.28cm3	≤0.10cm3	≤0.10cm3	≤0.10cm3

Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.

Applications:

Raw material feeding system: belt head hopper, trolley tee bucket and feed hopper.

Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.

Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.

Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.

Coking system: coke hopper.

Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.

Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.

Steel rolling workshop: slag flushing pipeline.
 

Product Parameters

S.No	Material	Attibutes	Properties
1	Ceramic Tiles	Material	92%,95%,T95%,99%,ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber, Flame Retardant, others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore hardness	65±5
		Adhesive between tile and rubber	≥3.8Mpa
		Adhesive between rubber and equipment	≥3.5Mpa
		Thermal conductivity. (normal temperture)	2w/m.k
		Aging period	15years
		Working temperature	·-50ºC-200ºC
3	Steel plate	Material	Q235A
		Denisty	7.85g/cm3
		Thickness	3-8mm
4	Adhesive	Apperance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850Mpa
		Working temperature	'-20ºC-100ºC

 

Whole Plate (mm)	150x300, 300x300, 300x450, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with  13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact stress expected.