| Customization: | Available |
|---|---|
| Standard: | ISO9001:2000 |
| Application: | Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard, Mining Industry |
|
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Ceramic-Rubber Composite Panel Backed with Steel Plate
Ceramic on rubber mats are available in varying thickness to suit different applications, the mats are supplied with a CN bonding layer and are ideal for lining over the top of rubber in high wear areas such as cyclone launders and dividers.
We typically use a rubber matrix due to rubber's bond strength, but Polyurethane matrix liners are also available upon request.
Size can be produced:
150x300mm, 300x300mm,150x450mm,500x500...
|
Category |
92 Series |
95 Series |
T 95 Series |
99 Series |
ZTA |
ZrO2 |
|
Al2O3 |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
|
Fe2O3 |
≤0.25 |
≤0.15 |
≤0.15 |
≤0.1 |
/ |
|
|
ZrO2+Ye2O3 |
/ |
/ |
/ |
/ |
≥23% |
≥99.8% |
|
Density |
>3.60g/cm3 |
>3.65g/cm3 |
>3.70g/cm3 |
>3.80g/cm3 |
>4.10g/cm3 |
>5.90g/cm3 |
|
HV Hardness N/mm2(MPa) |
980 |
1040 |
1100 |
1250 |
1360 |
1100 |
|
Bending Strength MPa |
260 |
280 |
320 |
350 |
400 |
1000 |
|
Compression strength MPa |
1150 |
1200 |
1250 |
1300 |
1400 |
/ |
|
Fracture Toughness MPam 1/2 |
>3 |
>3 |
>3 |
/ |
>4 |
/ |
|
Abrasion |
≤0.47cm3 |
≤0.42cm3 |
≤0.28cm3 |
≤0.10cm3 |
≤0.10cm3 |
≤0.10cm3 |
Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.
Applications:
Raw material feeding system: belt head hopper, trolley tee bucket and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.
| S.No | Material | Attibutes | Properties |
| 1 | Ceramic Tiles | Material | 92%,95%,T95%,99%,ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber, Flame Retardant, others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore hardness | 65±5 | ||
| Adhesive between tile and rubber | ≥3.8Mpa | ||
| Adhesive between rubber and equipment | ≥3.5Mpa | ||
| Thermal conductivity. (normal temperture) | 2w/m.k | ||
| Aging period | 15years | ||
| Working temperature | ·-50ºC-200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Denisty | 7.85g/cm3 | ||
| Thickness | 3-8mm | ||
| 4 | Adhesive | Apperance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850Mpa | ||
| Working temperature | '-20ºC-100ºC |
| Whole Plate (mm) | 150x300, 300x300, 300x450, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface |
|
| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
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