Heavy-Duty Rubber-Backed Ceramic Plate Liner for Impact Resistance

• Customization: Available
• Standard: JIS, GB, DIN, BS, ASTM, AISI, SGS
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
• Model NO.: Impact Panel
• Material: Aluminum
• Type: Wear Resistant Ceramic
• Color: White
• Al2O3: 92/95/99
• Density: 1.4G/Cm3
• Gpa: >1400
• Shipping Way: Fob, CIF, DDP, DDU etc
• Size: Max 900*900*64mm
• Certificate: SGS, ISO
• Export Markets: Australia, South Africa, South America,Global
• Certification: SGS, ISO
• Function: Wear Abrasion Resistant
• Sample Time: 2-5 Days
• Bulk Order Time: 10-30 Days
• Customized: Accept
• Use: Chute Wear Resistant
• Key Words: 500*500*31mm Rubber Ceramic Wear Liner
• Transport Package: Pallet or Wooden Box
• Specification: Al2O3 over 99%
• Trademark: ZIBO QIMINGXING NEW MATERIAL
• Origin: China Shandong Zibo
• HS Code: 6909120000
• Production Capacity: 17000 Tons Per Year

Product Description

Rubber-Backed Ceramic Plate Liner (Zirconia Toughened Alumina) Impact Panels Composite Steel Backing Plate with Studs

 

Product Description

Rubber-backed ZTA (Zircon Toughened Alumina) tiles from  QMX Wear Solutions feature a steel backing plate with studs. These are ideal for high-impact applications, as the rubber absorbs the energy, thus preventing the tiles from breaking out. The panels are easy to change out due to the studs welded to the backing plate.

The main advantage of Zirconia Toughened Alumina (ZTA) from QMX Wear Solutions is the additional strength and toughness over Alumina, combined with a lower cost. The combination of aluminium oxide and zirconium oxide provides for much greater strength, toughness, hardness, and wear resistance than Alumina alone. The 20% to 30% increase in strength often provides the design criteria needed at a much lower cost than purely using zirconia.

The rubber ceramic liner is made of excellent hot vulcanized rubber processing technology. The square or hemispherical wear-resistant ceramic liner and the vulcanized rubber are combined to produce a porcelain-vulcanized rubber composite wear-resistant ceramic vulcanized rubber sandwich panel.

 The rubber ceramic liner combines the high toughness of porcelain with the high buffering and fatigue-relieving characteristics of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and boring transportation. It combines the high toughness of porcelain with the advantages of high buffering and fatigue relief of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and uninteresting transportation.

Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with steel plate, with bolts or not.
 

Ceramic/rubber lining mats

is a composite construction of highly wear-resistant 92 %-Al2O3 ceramic tiles (square,

rectangular or hexagonal „SW") vulcanized in special rubber with CN bonding layer.
 

Properties
 

• CN bonding layer provides fast and

longlasting adhesion

• Highest abrasion resistance

• Reduces operating costs

• Long service life increases the efficiency

of your equipment

• Good resistance against weather
 

Area of application

• Lining against extreme wear through

abrasion at high speeds

• For simple to medium duty applications

in mining, gravel, sand and stone breaking

mills and other industrial sectors

• In applications like pipelines, vibratory

feeders, cyclones, skips, bunkers, chutes,

loading points, slides, hoppers, silos

Rubber wear liner size: 500*500*6mm,500*500*8mm,500*500*10mm,500*500*12mm Ceramic: Square tiles 17.5*17.5mm or 20*20mm
92 Alumina Ceramic Liners	WEAR PLATE BACKING MATERIALS	Mild Steel Backing Plate
Al2O3:≥92% Density:≥3.6g/cm³ Porosity:<0.25 compressive strength:≥1050Mpa Rockwell Hardness ≥85.5HRA Vickers Hardness Hv20: ≥1050Mpa Fracture Toughness(KIC): ≥3.7MPa.m1/2 Bending strength: ≥220Mpa Wear Volume:≤0.25cm3 Appearance: white	Rubber:Natural Tensile strength(TSB):≥15Mpa Shore A Hardness: 55-60 Thermal conductivity.(normal temperature): 2w/m·k Adhesive between Ceramic and rubber: 3.8Mpa Elongation: 468% Resilience:0.65	Steel: Q235A or Q235B                           Q235A:                                                               C 0.14-0.22%                                               Mn 0.30-0.65%                                                Si≤0.30                                                         S≤0.050                                                            P≤0.045 Q235B:                                                          C 0.12-0.20%                                                  Mn 0.30-0.670%                                               Si≤0.30                                                             S≤0.045                                                               P≤0.045

 
Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.

 

 

Packaging & Shipping

 

 

Company Profile

 

1. Established in 1997,25 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 350 staffs.
4. Three Own-designed production lines, the ball mils are own produced.

The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.

 

 

Certifications

Our Advantages

                          

FAQ

Q: Are you a trading company or manufacturer?

A: We are a factory.

Q: Is the sample free?

A: Yes, we offer free samples.
    The sample air shipping fee will be returned when the bulk order. 

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.
 

Q: What are your terms of payment?

A: T/T 30% as the deposit, the balance against copy of B/L after shipment.