Rubber Backed cWear Resistant ceramic Panel Hot Vulcanizing Made with Alumina or ZTA Ceramic
Detailed Description:
The rubber backed ceramic panel also can be called ceramic composite panel, steel/rubber backed ceramic panel, three-in-one ceramic panel, two-in-one ceramic panel, ceramic wear panel, ceramic bonded rubber panel/mats and so on.
Alumina ceramics are the second hardest material after diamonds, and are ideal to line many components where rigorous wear is experienced or anticipated. Our ceramic wear liners can be supplied as tiles, in various thicknesses and grades, or as a series of inlaid balls, cylinders or hexagon shapes bonded to and contained within a rubber matrix. The ceramic bonded panel is the one which we describe now. The rubber backed ceramic plates can also be custom made to suit required designs.
Detailed Application:
Ceramic rubber wear liner is suitable for the wear resistant equipment of bulk material conveying system. Such as the coal hopper, coal chute, material mixer, feeders, bins, bunkers so on.
The major applicable industries are mining,coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.
Advantages:
The rubber backed ceramic liners are excellent in high impact /abrasion applications to absorb impact while also offering excellent sliding abrasion resistance.
The rubber backing also assists in reducing noise levels within the plant and is engineered to resist the size and type of impact in each individual application.
Easy Installation:
Rubber Backed Ceramic Mats are easily installed by means of bonding directly to steelwork. The steelwork must be clean and free of any loose material, rust or grease.
The steel is then primed with a metal primer. When the metal primer is dry, buff the back of the rubber backed ceramic panel so it can then be bonded to the steel using a bonding agent.
Besides bonding directly to steelwork, the steel backed ceramic panel can be welded on stubs.
Therefore they can be installed on the steel with bolts and nuts.
Technical Data for Rubber & Steel
| S.No. |
Material |
Attributes |
Properties |
| 1 |
Ceramic
Tiles |
Material |
92%, 95%, T95%, 99%,ZTA,Zirconia |
| 2 |
Rubber |
Component |
natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density |
~1.4g/cm3 |
| Tensile strength at break |
≥15Mpa |
| Elongation at break |
≥250% |
| Shore Hardness |
45-65 |
| Adhesive between tile and rubber |
1.2-3.0 Mpa |
| Adhesive between rubber and equipment |
≥3.5 Mpa |
| Thermal conductivity.(normal temperature) |
2w/m·k |
| Aging period |
≥15 Years |
| Working temperature |
-50ºC - 200ºC |
| 3 |
Steel plate |
Material |
Q235A |
| Density |
7.85g/cm3 |
| Thickness |
5-6mm |
| 4 |
Adhesive |
Appearance |
Brown glutinous liquid |
| Solid content |
20±3% |
| Viscosity |
≥2.5 Mpa |
| Peel strength |
48h N/2.5cm≥120 |
| Compressive strength |
≥850 Mpa |
| Working temperature |
-20ºC - 100ºC |
Ceramic Size embeded in the rubber
| Whole Plate (mm) |
150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) |
Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. |
Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with
13 dimples, 20x20 with 1 semi-spherical surface |
| Ceramic Thickness (mm) |
3-75mm |
| Alloy Steel Size (mm) |
Thickness: 3-10mm |
| Rubber Thickness (mm) |
Depends on the impact stress expected. |
Pictures of some rubber backed ceramic panels
Package
1. Packaged with shrinking film and pallet. Also they can be packaged with carton box for export used.
2. Package can be customised as customers' request.
The advantage of our Factory:
Firstly We are a direct group manufacturer since 1997 and the products we can manufacture are ceramic grinding media, wear resistant ceramic lining, rubber backed ceramic panel and so on.
There are not only ceramic lining workshop but also vulcanizing rubber ceramic workshop. Therefore you can have one-shop purchase in our factory. As direct manufactuer, we can promise quality, delivery time, professional technique service and after-sale service.
Secondly we have professional engineers and plenty experience. We can supply professional service and can accept orders of customised panel with different size and shape.
FAQ
1.Are you a direct manufacturer or trader?
We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
Also we have our own vulcanizing plant which manufacture rubber backed ceramic panel.
2.Can you supply samples to check the quality?
Free samples with small quantity can be sent for quality checking.
Express fee can be reduced from bulk order.
3.What is the delivery time?
Most of the rubber backed ceramic panel is customized as customers' application condition. Generally it takes 7~30 days according to the quantity.
4.What is your payment term?
T/T, L/C at sight can be accepted. Also it can be communicated.
5.What is your main markets?
We exported the panels to Australia, Russia, Ukraine, Mongolia, New Zealand, Chile, Peru, South Africa and so on.
6.Can you accept small order?
Yes, orders small or big are from your trust. We will do our best to meet your requirements.
7.Can you receive orders with bulk quantity?
Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.
8.Can you speak English?
Yes, our staff can speak and write English very well. We can supply 7*24 service and can reply your inquiry within short time.
9. Besides the rubber backed ceramic panel, what other products you manufacture?
We also can manufacture plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, curved ceramic liner, ceramic grinding media, ZTA 370/380 grinding media, silicate zirconia grinding media, yttria stabilized zirconium grinding media, ceria zirconium grinding media, alumina powder, yttria zirconium powder and so on.
10.Where are you located?
Our factory is in Zibo city, Shandong province, North of China. Zibo is an famous industrial city in China and we are near Jinan airport. Welcome to visit our factory.
Any inquiries about rubber backed ceramic panel, ceramic embedded rubber panel, ceramic composite panels, plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, pipe liner, ceramic mosaic, ceramic cylinder liner, alumina grinding media and so on, pls do not hesitate to contact me for more communication.
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