Wear Resistant and Easy Installation Weld-on Alumina Ceramic Tile Lining for Coal Industry

• Standard: GB
• Application: Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Aluminum
• Type: Wear Resistant Plate
• Alumina: 92% 95% Alumina
• Ceramic Shape: Cube, Cylinder, Brick
• Size of Plate: Customised
• Stubs: Yes
• Thickness: 5~100mm
• Color: White and Rubber
• MOQ: 1 PC
• Package: Pallet or Wood Carton
• Samples: Samples Can Be Provided for Quality Checking.
• Delivery Time: 15~25 Days as Your Request
• Payment: 30% T/T Advance, 70% Before Shipment
• Facory or Trade: Direct Factory
• Transport Package: Safe Carton with Pallet
• Specification: as your request
• Trademark: Firstar
• Origin: China
• HS Code: 6909120000
• Production Capacity: 18000 Tons/Years

Product Description

Wear Resistant and Easy Installation Weld-on Alumina Ceramic tile lining for coal industry 

Brief Introduction:

Wear-resistant elements prevent destruction in the transportation, processing, mining and other technological equipment. The elements are made of high-purity, finely dispersed, alpha-alumina. Wear-resistant plates can be made from a variety pre-designed element of different dimensions and forms.
 

1. Standard tiles(alumina plain tiles)

Standard ceramic tiles are used for protection against wear, especially on the flat and straight-line surfaces. Special sizes are on the Customer's request.
 

1. Weld-on Tile

Welding tiles have a hole, and complete with carbon steel riveting and a ceramic plug for welding

 

1. Ceramic Mosaic

Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage.
 

1. Mosaic mats

The mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 250x250 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20/40 mm. Special sizes are on the Customer's request.
 

1. Ceramic tubes

Cylinders and spherical segments provide solid protection for steel pipes from abrasive and corrosion wear, even with a small wall thickness. Standard dimensions of inner diameter are 40-500 mm. Special sizes are on the Customer's request.

 

1. ZTA ceramics

The combination of aluminum oxide and zirconium dioxide (ZTA) increases strength, toughness, hardness and wear resistance in 20-30% in comparison with pure alumina ceramics. The maximum temperature for application of products from ZTA ceramics is 1450 ° C.
 

1. Customized elements

It is possible to design and manufacture a comprehensive wear-resistant protection and to adapt protective schemes for the Customer's tasks. Special processing of products prior to sintering allows to manufacture products of complex three-dimensional shape.


Technical Data for Alumina Ceramic Tiles

Category	HC90	HC92	HC95	HCT95	HC99	HC-ZTA	ZrO2
Al2O3	≥90%	≥92%	≥95%	≥ 95%	≥ 99%	≥75%	/
ZrO2	/	/	/	/	/	≥21%	≥95%
Density	≥3.50g/ cm^3	≥3.60g/cm^3	≥3.65g/cm^3	≥3.70g/cm^3	≥3.83g/cm^3	≥4.10g/cm^3	≥5.90g/cm^3
Water Absorption	≤0.1%	≤0.1%	≤0.1%	≤0.1%	≤0.1%	≤0.1%	≤0.1%
HV 20	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100
Rock Hardness HRA	≥80	≥82	≥85	≥88	≥90	≥90	≥88
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness KIc MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥4.5	≥7.0
Wear Volume	≤0.28 cm^3	≤0.25cm^3	≤0.20cm^3	≤0.15cm^3	≤0.10 cm^3	≤0.05cm^3	≤0.02cm^3

 
Images for Alumina Ceramic Tiles:

 

 

Application:

Ceramic tiles have excellent abrasion and wear resistant qualities and are ideal for use in transfer chutes, piping systems, hoppers, etc with extreme operating conditions involving high drop heights, extreme velocities and severe abrasion. Typical markets include grain, coal-fired power generation, mining, cement, and more.  Ceramic tiles are adhered to a substrate with cement, mortar, epoxy, or RTV silicone.

Packaging & Shipping

 

 

Package

1. Packaged with shrinking film and pallet. Also they can be packaged with carton box for export used.

2. Package can be customised as customers' request.

 

Our Factory 


Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997 and covered the area of 160mu,having more than 260 staffs in which the technical staffs account for 35%. The company has set up their wholly owned subsidiary, Shandong Ultraming Fine Ceramics Co., Ltd, Shandong Yilaisheng New Material Co., Ltd, Zibo Xingao New Material Research Institute Co., Ltd. The annual production of wear resistant ceramic and grinding media is 18000 tons. Our factory passed the ISO 9001:2015 standard quality management system certificate and successfully listed on the new OTC market in January 2017. The stock code is 870601.

Our products are also exported to many courtries and build long-term business relationship with customers.

Every year we also go to many exhibitions all over the world.



Any inquiry pls feel free to contact us for more communication.
 

Products Scope:
Ceramic Liner:  plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, ceramic cylinder, ceramic block, alumina wear liner, rubber backed ceramic panel, ceramic composite panel, mining wear liner and so on.

Ceramic Grinding Media: 92% alumina media, 95% alumina media, 99% alumina media, ZTA 370 grinding media, ZTA380 grinding media, ZTA 450 grinding media, ZTA 470 grinding media, silicate zirconia grinding media, yttria stablized zirconia grinding media, ceria stablized zirconia grinding media and so on.

 

 

FAQ

 

FAQ
 

1.Are you a direct manufacturer or trader?
 

We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
Also we have our own vulcanizing plant which manufacture rubber backed ceramic panel.
 

2.Can you supply samples to check the quality?
 

Free samples with small quantity can be sent for quality checking.
Express fee can be reduced from bulk order.
 

3.What is the delivery time?
 

Most of the rubber backed ceramic panel is customized as customers' application condition. Generally it takes 7~30 days according to the quantity.
 

4.What is your payment term?
 

T/T, L/C at sight can be accepted. Also it can be communicated.
 

5.What is your main markets?
 

We exported the panels to Australia, Russia, Ukraine, Mongolia, New Zealand, Chile, Peru, South Africa and so on.
 

6.Can you accept small order?
 

Yes, orders small or big are from your trust. We will do our best to meet your requirements.
 

7.Can you receive orders with bulk quantity?
 

Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.
 

8.Can you speak English?
 

Yes, our staff can speak and write English very well.  We can supply 7*24 service and can reply your inquiry within short time.
 

9. Besides the rubber backed ceramic panel, what other products you manufacture?
 

We also can manufacture plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, curved ceramic liner, ceramic grinding media, ZTA 370/380 grinding media, silicate zirconia grinding media, yttria stabilized zirconium grinding media, ceria zirconium grinding media, alumina powder, yttria zirconium powder and so on.
 

10.Where are you located?
 

Our factory is in Zibo city, Shandong province, North of China. Zibo is an famous industrial city in China and we are near Jinan airport. Welcome to visit our factory.

Any inquiries about rubber backed ceramic panel, ceramic embedded rubber panel, ceramic composite panels, plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, pipe liner, ceramic mosaic, ceramic cylinder liner, alumina grinding media and so on, pls do not hesitate to contact me for more communication.