| Customization: | Available |
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| Standard: | GB, ISO |
| Application: | Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Natural Rubber Composites Ceramic Wear Panels for Minerals Chute Protection
1. Detailed description:
In aggressive industrial applications, equipment where high impact and high abrasion inevitably suffers mechanical attack, chemical attack, corrosion, or a combination of these three modes.
QMX's Ceramics can offer various ceramic liner plates for customers' abrading environments. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance and long wear life is needed, Ultraming offers composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear-resistant rubber Due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks.
2. Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Lightweight
> Easy installation by epoxy resin or bolt
> Improve your working environment, vibration, and safety
3. The alumina ceramic tiles for vulcanization include:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resistance
- Excellent anti-impact due to the elastic property of the rubber
- Easy to install and then reduce downtime
- Reduce the sound pollution.
| S.No. | Material | Attributes | Properties | ||
| 1 | Ceramic | Material | 92%, 95%, T95%,96%, ZTA | ||
| Tiles | |||||
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber , Flame-Retardant,others | ||
| Density | ~1.4g/cm3 | ||||
| Tensile strength at break | ≥15Mpa | ||||
| Elongation at break | ≥250% | ||||
| Shore Hardness | 45-65 | ||||
| The adhesive between tile and rubber | 1.2-3.0 Mpa | ||||
| The adhesive between rubber and equipment | ≥3.5 Mpa | ||||
| Thermal conductivity. (normal temperature) | 2w/m·k | ||||
| Aging period | ≥15 Years | ||||
| Working temperature | -50ºC - 200ºC | ||||
| 3 | Steel plate | Material | Q235A | ||
| Density | 7.85g/cm3 | ||||
| Thickness | 5-6mm | ||||
| 4 | Adhesive | Appearance | Brown glutinous liquid | ||
| Solid content | 20±3% | ||||
| Viscosity | ≥2.5 Mpa | ||||
| Peel strength | 48h N/2.5cm≥120 | ||||
| Compressive strength | ≥850 Mpa | ||||
| Working temperature | -20ºC - 100ºC | ||||
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. | ||||
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. | ||||
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |||||
| Locking block with lock and groove: 38x38, 40x40, 30x30, etc. | |||||
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with | |||||
| 13 dimples, 20x20 with 1 semi-spherical surface | |||||
| Ceramic Thickness (mm) | 3-75mm | ||||
| Alloy Steel Size (mm) | Thickness: 3-10mm | ||||
| Rubber Thickness (mm) | Depends on the impact of stress expected. | ||||
Qimingxing offers quality wear and Anti-impact ceramics, in combination with our experienced and competent staff, to ensure the increased efficiency and service life of all equipment and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize production delays - Variety of wear combating options available as a one-stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suit any wear problem.
More Abrasion ceramics products: abrasion ceramics, Alumina ceramics, wear-resistant ceramics, alumina pipe liner, ceramic tube, alumina cylinder pipe, wear-resistant alumina plate, abrasion ceramic tile, abrasive alumina sheet, friction plain tile, abrasion weldable tile, rubber backed ceramic liner, ceramic composite linings, alumina mosaic sheet, ceramic taper tile for pipe sleeve, ceramic ladder tile for pipe steel, engineering ceramics equipment, pre-fabricated pipe sleeve, wear-resistant bending pipe, abrasion materials.
FAQ
Q: What is your experience with your products?
A: We have 22 years of experience in this industry line. We are a professional manufacturer in this area.
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
Q: Can you accept a small quantity sample order before production?
A: Yes, we can offer a sample for your testing first.
Q: Can you provide free sample?
A: Yes, within 1kg.
Q: What is your production time?
A: We have a large stock of standard products. Normally within 7-10 days after receipt of the deposit.
Q: What are your payment terms?
A: T/T, L/C, Western Union
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