Monolithic Cyclone/Chutes / Spools / Reclaimer Buckets Lined with Ceramic Wear Lining Materials

• Customization: Available
• Application: Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Aluminum
• Type: Wear Resistant Casting
• Composition: 92%,95%, T95% Al2O3
• Density: 3.62-3.75g/cm3
• Monthly Production Capacity: 400tons
• Packing: Carton and Wooden Pallet
• Color: White
• Transport Package: Wooden Pallet
• Specification: Customized
• Trademark: FIRSTAR
• Origin: Made in China
• HS Code: 6909120000
• Production Capacity: 500tons Per Month

Product Description

Ceramic Lined Cyclone applied for sufferring serious abrasion and impact material particle, like coal, gold, iron 

Monolithic Cyclone/Chutes / Spools / Reclaimer Buckets lined with Ceramic Wear Lining Materials

The material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It's very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.

We used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it's a very good wear solution for material cyclones.

Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client's drawing.

Applications

• Coal
• Mining
• Cement
• Chemical
• Steel

Wear resistant ceramic which are mainly composed of at least 92%&95% Al2O3 and ZTA (zirconi toughened alumina) are the most widely used  in the world today.
Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant cera mics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.

Notes: We can make alumina wear tile according to your requirement.

Features

High hardness

Rockwell hardness of high alumina ceramics is up to HRA80-90 which is second only to diamond and far exceeds wear-resistant steel stainless

 

Excellent wear resistance

The wear resistance of high alumina ceramics is 266 times that of manganese steel and 171.5 times that of high chromium cast iron.According to our investigation & follow-up to the clients, the service life of equipment can be prolonged over 10 times under the same working conditions.

 

Corrosion resistance
High alumina ceramics are inorganic oxides with extremely stable molecular structure and no electrochemical corrosion, thus they can resist erosion of acid, alkali, salt solutions and organic Solvents.

 

Thermostability
Working temperature of high alumina ceramics can be as high as 1400ºC.

 

Good self-lubricity
High alumina ceramics have the properties of self-lubricity and inadhesion, the roughness is only 1/6 that of steel pipes thus less flow Resistance.

 

Light weight
The density of high alumina ceramics is about 3.6g/cm3, which is only half that of steel, thus easy for construction and installation

 

Wear solutions we provide

This is a complex process.Our engineers understand wear problems and specify
solutions to meet your operational environment. Material properties,tolerances, flatness,attachment methods, and material costs are all considered in a wear solution.

 

Applications	Markets
• Chutes/Hoppers • Classifier Cones • Cyclone Separators • Elbows • Fan Housing & Blades • Lined Piping • Nozzles • Wear Panels	• Coal-fired Power Generation • Abrasive Material Handling • Chemical Processing • Food Processing • Iron/Steel Manufacturing • Mineral Processing • Powder/Bulk Solids Conveying • Pulp & Paper Manufacturing • Pulverizing & Grinding

 

 Physical data: 

Category	HC92	HC95	HCT95	HC99	HC-ZTA
Al2O3	≥92%	≥95%	≥ 95%	≥ 99%	≥75%
ZrO2	/	/	/	/	≥21%
Density	>3.60g/cm3	>3.65g/cm3	>3.70g/cm3	>3.83g/cm3	>4.10g/cm3
HV 20	≥950	≥1000	≥1100	≥1200	≥1350
Rock Hardness HRA	≥82	≥85	≥88	≥90	≥90
Bending Strength MPa	≥220	≥250	≥300	≥330	≥400
Compression strength MPa	≥1050	≥1300	≥1600	≥1800	≥2000
Fracture Toughness KIc MPam 1/2	≥3.7	≥3.8	≥4.0	≥4.2	≥4.5
Wear Volume	≤0.25cm3	≤0.20cm3	≤0.15cm3	≤0.10 cm3	≤0.05cm3

Why Choose QMX wear ceramics?

Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied.

• Established Ultrafine Energy Efficiency Technology Research Institute
• Increase lifespan of wearable parts
• New improved technology and products
• Minimal downtime to minimize delays in production
• Variety of wear combating options available as a one stop solution
• Strong focus on product innovation supported by Chinese Academy of Sciences.
• Customizable application techniques to suite any wear problem

 

Testing Equipments

Other wear ceramics

 

FAQ

 

 

1. Are you a direct manufacturer or trader?
   
   We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
   Also we have our own equipment plant which manufacture rubber backed ceramic panel, pipe and cyclone.
   
   2.Can you supply samples to check the quality?
   
   Free samples with small quantity can be sent for quality checking.
   Express fee can be reduced from bulk order.
   
   3.What is the delivery time?
   
   Generally 7~30 days according to the Order quantity.
   
   4.What is your payment term?
   
   T/T, L/C at sight can be accepted. Also it can be negotiated.

5.What is your main markets?

Australia, Russia, Ukraine,South Africa, Panama, Chile, Peru, Brazil, USA and so on.

6.Can you accept small order?

Yes, orders small or big are from your trust. We will do the best to meet your requirements.

7.Can you receive orders with bulk quantity?

Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.

8.Can you speak English?

Yes, our staff can speak and write English very well.  We can supply 7*24 service and can reply your inquiry within short time.

9. The full range of the products you manufacture?

We manufacture Ceramic Wear Liner, Pipe&Pipe fitting, Cyclone.
               Ceramic Grinding Media
               Grinding Mills&Equipment lined with ceramics

 

1. Are your facility ISO Qualified?

   Yes, we are qualified manufacturer.
   ISO9001certificate,ISO14001 certificate,ISO 45001certificate have been acquired.