Durable Epoxy Coating Filled with Ceramic Beads for Pipe Wear Resistance

Product Description

Durable Epoxy Coating Filled with Ceramic Beads for Pipe Wear Resistance

Product Description

Qimingxing's high impact wearing compound is a two-component, rubber-modified epoxy that offers the wear resistance properties of a ceramic filled epoxy along with impact resistance not usually found in epoxy formulations.

With impact resistance superior to ceramic tile, Qimingxing's high impact wearing compound is recommended for lining and protecting flumes, troughs, elbows, hoppers, discharge chutes and other processing equipment that is exposed to both abrasion and impact under typical dry surface temperatures of -60 to +200ºC

Qimingxing's range of wear-resistant polymer composites offers extreme performance, enabling quarry operators to optimise wear life and keep their operations up and running.

Features

• High quality alumina reinforcement to withstand heavy abrasion.

• Advanced surface tolerant chemistry allows for outstanding adhesion and great performance, even when ideal surface preparation is not possible.

• Ease of application significantly reduces labor and downtime costs.

• Easily shaped and formed to any metal surface.

• Rapid cure time

Ceramic reinforced rapid repair compound that repairs and protects all surfaces subject to abrasion, corrosion and erosion:

Chutes, spools, elbows, pumps, tanks, paddles, tiles, agitators, impellors, ducting, screens, screws, valves, nozzles, fans, baffles, launders, cyclones, underpans, manifolds…Anything!

Product Parameters

 

Item	Index
Color	Grey(White Grain)
Density(g/cm3)	2.0
Weight Ratio(A:B)	2:1
Operating time(min)	10~30(can be customized)
Solidify time(h)	4
Hardness after solidify(ShoreD)GB/T2411-1980	100.0
Compressive strength(Mpa) GB/T1041-1992	111.0
Tensile strength(Mpa) GB/T6329-1996	26.5
Shear strength(Mpa) GB/T7124-1986	32.0
Working temperature(ºC)	-20 ~80(Customized for high temperature)

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Installation Instructions

1.On all vertical or overhead applications, tacking welding expanded metal mesh onto the metal substrate is strongly recommended prior to application of Wearing Compound.
2. Clean, dry, and abrade application surface. The more thorough the degree of surface preparation, the better the performance of the application. If possible, it is recommended that the surface be grit blasted to a Near White Metal(SSPC-SP10/NACE No.2) Standard. For less severe applications, roughening the surface with hand tools is suitable.

Mixing:

1. Measure 2 parts resin to 1 part hardener by volume or weight on a clean and dry mixing surface and mix together until uniform in color.(If resin and hardener temperatures are 15 ºC/60ºF or below, preheat resin only to about 21ºC/90ºF but not to exceed 37ºC/100ºF) .
2.Immediately after abrasive blasting, rub a thin layer of material onto the surface to "wet" for good adhesion.

Operation:

1.Apply fully mixed material to the prepared surface.
2.Initially apply the material in a very thin layer to "wet" out the surface and avoid air entrapment.
3.At 25ºC/77ºF, the working time is 30 minutes. Working and solidify time depend on temperature and mass; the higher the temperature, the larger the mass, the faster the solidifying .
4.Functional cure time is 7 hours at 25ºC/77ºF. 5.CAUTION! Use approved, positive-pressure, supplied-air respirator when welding or torch cutting near cured compound. Use approved self-contained breathing apparatus when burning,welding, or torch cutting indoors near cured compound. Use approved respirator for dusts and mists when grinding or machining cured compound.

 

 

Packaging & Shipping

                                                                               

Company Profile

ZIBO QIMINGXING NEW MATERIAL is located in Zibo, Shandong,Near Qingdao port. With an excellent geographical location and a convenient logistics system,This enable us to provide you varies transportation modes (by express/air/sea) according to your needs. Also, ensure us OTD and save your shipping cost. Our 86700 m2 factory has obtained ISO 9001 and ISO 14001 certification and employs over 400 staff members who enable us to provide you with fully custom services upon request.

We accept customized designs, packing, logo or custom material. We can make custom design based on your inquiry. We provide NDA agreement to keep your design in private.
Our well-equipped facilities and excellent quality control throughout all stages of production enable us to guarantee your satisfaction.
Our business staff have 7~10 years of experience in the industry and can provide you with quality services. All your inquiries will be responded within 24 hours.

Product Range

More Abrasion ceramics products : abrasion ceramics , Alumina ceramics , wear resistant ceramics , alumina pipe liner , ceramic tube , alumina cylinder pipe , wear resistant alumina plate , abrasion ceramic tile , abrasive alumina sheet , friction plain tile , abrasion weldable tile , rubber
backed ceramic liner , ceramic composite linings , alumina mosaic sheet , ceramic taper tile for pipe sleeve ,  ceramic ladder tile for pipe steel , engineering  ceramics equipment , pre-fabricated pipe sleeve ,wear resistant bending pipe , abrasion materials
 

FAQ

1. Are you are trading company or a factory? 
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China 

2. What is your monthly capacity? 
800 ton per month 

3. What kinds of ceramic wear resistant liners do you manufacture? 
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound 

4. What is the delivery time? 
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days. 

5. Can you manufacture ceramic liner according to customers' desgin? 
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers. 

6. What is the packing? 
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL 

7. What is the nearest port? 
Qingdao port