| Application: | Structure Ceramic, Industrial Ceramic |
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| Type: | Ceramic Plates |
| Whole Plate (mm): | 150X300, 300X300, 450X000, 500X500, 600X450 etc. |
| Samples: |
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| Customization: |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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| Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Audited Supplier Wear Resistant Alumina Ceramic Rubber Backed Steel Wear Liner From Zibo ISO Manufacturer Factory
1. Detailed description:
Wear Resistant Ceramic Rubber Composite Liner ( Rubber Ceramic Panels ) is made by a combination of wear resistant alumina ceramics (cylinders,hexagon,plates) vulcanized in resistant rubber base, some rubber plates can selectively with steel backing.
The alumina ceramic liner provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks.
As excellent impact and wear resistant material,The Rubber ceramic liners is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces
In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
QMX's Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles |
Material | 92%, 95%, T95%,96%, ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface |
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| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
ABOUT QIMINGXING
Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize delays in production - Variety of wear combating options available as a one stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suite any wear problem
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