| Customization: | Available |
|---|---|
| Standard: | GB, ISO9001:2015 |
| Application: | Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Wear panels | Factory Sales Abrasion Resistant Composite Ceramic Liners
Ceramic wear liners are a versatile and highly durable solution to protect your Mining and Quarrying equipment from the damaging effects from corrosion and extreme abrasion forces. Ceramic Wear liners composite design gives them the unique advantage of offering superior wear resistance to highly abrasive materials at high flow rates and speed, whilst also offering impact resistance.
1. Detailed description:
In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
QMX's Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles | Material | 92%, 95%, T95%,96%, ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface |
|
| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997,Working with more than 1,000 high-quality factories in Chinese mainland for 23 years, We can ensure a stable supply quantity for you. It covered 86700 Square meter, has obtained ISO 9001 and ISO 14001 certification and employs over 350 staff members who enable us to provide you with fully custom services upon request.
There are 2 production bases in Zibo. Including 350 employees. the monthly production capacity of ceramic ball is about 1200 Tons, and ceramic tiles is about 800 Tons.This will ensure us on-time delivery.
We have our own design and R&D team who can handle custom orders for you. Many famous companies source from us. This enable us to provide you with international standard products and service
Every year we also go to many exhibitions all over the world.
NOTE: Support customization, please send your specific requirements to Eileen
FAQ---(Frequently Asked Questions )
Q 1---Why Choose our :
We can afford the standard and pre-engineered tiles
We can afford the fabricated and lined equipment to customer requirement
We have professional technical team to afford the design drawings for the pre-engineered tiles
We have sincere spirits to offer the better quality ceramics , keep your order delivery smoothly
Q 2---- What's Guarantee of sold Ceramics products ?
1) we have professional technicians team to inspect the property when buy raw material
2) Before mass production , we often make sample for test to avoid production problem
3) During half-finished producing process , we have technicians to test the sizes
4) After mass production , we have technicians to test finished ceramics property , and ask
Workers to select the unqualified products in appearance
5) At the same time , salesman will go to workshop for quality checking
6) Before delivery , we often the test reports for customers
Q3----What's the characters for curved pipe liner
ceramic pipe tile liner is of wear resistance , impact resisting, easy operation, etc.,
is ideal surface abrasion resistant material of bulk material transfer equipment in iron & steel works,
thermal & power plants, port and terminals , cement.
Q4----What's the difference bewteen ceramic curved plate and alumina plain tile
Alumina Ceramic curved plate fabricated as pipe linings for its radian
and angle specially designed , best choice of cyclone , bend pipe, orifice , transition , inner cone
ect equipment
Q5----- What;s the size of alumina cermaic curved liner ?
more sizes and customized size acceptable
Q6-----Any other pipe tile introduced ?
Ys , besides alumina ceramic curved tile , we can offer trapezoidal tile for pipe system ,and ceramic pipe ring available.
Any more questions available by your inquiry. we will reply you within24 hours.
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