| Customization: | Available |
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| Standard: | ISO |
| Application: | Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Wholesale High Alumina Ceramic Wear Liners with Superior Abrasion Resistance
1. Detailed description
Direct lined ceramic liner: Adopting high purity alumina powder as materials, ceramic tiles have excellent characteristics of high hardness, superior wear abrasion resistance, amazing impact resistant ability, smooth surface, outstanding dimensional stability, low density and convenient assembly in practice.
Ceramic and rubber composite with steel plate: Those special shaped ceramics are vulcanized in special high temperature resistant rubber and mechanically affixed on armor plate to form synthetic linings which can conveniently screw onto the systems.
Alumina ceramic and rubber lining: The small tiles of ceramics are vulcanized in special rubber and bonded on the internal of systems, and mechanical fixing is feasible as well.
Alumina ceramic and rubber composite lining: Small tiles are vulcanized in special rubber and bonded on armor plate of equipment by strength bond to form wear resistant layer characterized by wear and impact resistance. It is the rubber and composite mats.
Wear Resistant Ceramic lined Pipe: Distinguished from centrifugal cast compound ceramic pipe (SHS), the tiles used in integral abrasion ceramic pipes (RHS) are the same as bonded ceramic tiles. The exclusive feature of this item is its inner smooth surface and excellent wear resistance performance that is particularly suitable for ash or slag removing system.
Mainly the item provides a terminal solution for the extreme wearing problems of the thermal power, metallurgy, steel, coal, cement, chemical industry in which the elbow/bend or pipe component of system is seriously under abrasion or corrosion, especially for the corrosion and wearing of pipes in chemical and smelt industry.
2.Applications:
Raw material feeding system: belt head hopper, trolley tee bucket and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.
3. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
4. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| Category | HC90 | HC92 | HC95 | HCT95 | HC99 | HC-ZTA | ZrO2 |
| Al2O3 | ≥90% | ≥92% | ≥95% | ≥ 95% | ≥ 99% | ≥75% | / |
| ZrO2 | / | / | / | / | / | ≥21% | ≥95% |
| Density | >3.50g/ cm3 | >3.60g/cm3 | >3.65g/cm3 | >3.70g/cm3 | >3.83g/cm3 | >4.10g/cm3 | >5.90g/cm3 |
| HV 20 | ≥900 | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1350 | ≥1100 |
| Rock Hardness HRA | ≥80 | ≥82 | ≥85 | ≥88 | ≥90 | ≥90 | ≥88 |
| Bending Strength MPa | ≥180 | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
| Compression strength MPa | ≥970 | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
| Fracture Toughness KIc MPam 1/2 | ≥3.5 | ≥3.7 | ≥3.8 | ≥4.0 | ≥4.2 | ≥4.5 | ≥7.0 |
| Wear Volume | ≤0.28 cm3 | ≤0.25cm3 | ≤0.20cm3 | ≤0.15cm3 | ≤0.10 cm3 | ≤0.05cm3 | ≤0.02cm3 |
Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize delays in production - Variety of wear combating options available as a one stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suite any wear problem
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FAQ
Q: What is your experience in your products?
A: We have 22 years experience in this industry line. We are professional manufacturer in this area.
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.
Q: Can you provide free sample?
A: Yes, within 1kg.
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
Q: What are your payment terms?
A: T/T, L/C, Western Union
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