Customized Hot Vulcanizing Alumina & Silicon Carbide Ceramic Steel Backed Rubber Wear Plate

• Customization: Available
• Standard: ISO9001:2000
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Model NO.: ceramic wear liner
• Type: Wear Resistant Ceramic
• Manufacturing Process: Hot Vulcanized
• Tensile Strength at Beark: >10.6MPa
• Elongation at Break: >468%
• Mosaic Size: Hex, Square, Cylinder, etc.
• Rubber Thickness: 4-12mm, Customized
• Steel Plate Thickness: 0-11mm, Customized
• Rubber Hardness: 57 Shore a
• Sample Time: 1-5days
• Bulk Order Time: 10-30 Days
• Customized: 500*500*28mm, Accept
• Modaic Density: 3.70g/cm3
• Biggest Sizes: 900*900*64mm
• Ceramic Lining Material: 92/95/Zta
• Delivery: 2-20 Days
• Key Words: Alumina Ceramic Tile Wear Rubber Liner
• Transport Package: Safe Carton with Pallet
• Specification: 300*300*63mm
• Trademark: ZIBO QIMINGXING NEW MATERIAL
• Origin: China Shandong Zibo
• HS Code: 6909120000
• Production Capacity: 17000 Tons Per Year

Product Description

 

Rubber wear liner size	500*500*28mm
Ceramic material	92% alumina
With or without bolts	Without
Ceramic size	Cylinder φ20*20mm
Rubber thickness	8mm
Steel plate thickness	0mm
Seam tolerance	3±1mm
Rubber wear liner size weight	19.0  kg/piece
Sample time	1-5 days

 

Vulcanized rubber parameters
No	Item	Unit	Test result
1	Hardness	Shore A	57
2	Adhesion of ceramic rubber	kN/m	3.8
3	Stearing strength	MPa	10.6
4	Elongation at break	%	468
5	Permanent Deformation	%	17.8

 

Alumina Ceramic lining
Category	CH90	CH92	CH95	CHT95	CH99	CHZTA	ZrO2	ZTC
Density	≥3.50	≥3.60	≥3.65	≥ 3.70	≥ 3.83	≥4.15	≥5.9	≥5.5
Al2O3	≥90%	≥92%	≥95%	≥95%	≥99%	≥75%	/	/
ZrO2+Y2O3		/	/	/	/	≥21%	≥99.8%	≥99.5%
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800	≥450
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/	/
Fracture Toughness MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥5.0	≥7.0	≥5.5
HV Hardness N/mm2(MPa)	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100	≥1000
Wear Volume	≤0.28	≤0.25	≤0.20	≤0.15	≤0.10	≤0.05	≤0.05	≤0.15

Whole Plate (mm)	150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm)	Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with  13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	3-75mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	It depends on the impact stress expected.

 

Mild Steel Backing Plate Specification
Steel Thickness: 6-12mm
Steel: Q235A or Q235B
Q235A:                                                                                C0.140.22%                                                                                    Mn 0.30-0.65%                                                Si≤0.30                                                         S≤0.050                                                            P≤0.045	Q235B:                                                           C 0.12-0.20%                                                  Mn 0.30-0.670%                                               Si≤0.30                                                             S≤0.045                                                               P≤0.045

Other sizes for your reference:
 

300*300*8mm	515*515*8mm	500*500*10mm	400*200*14mm	302*302*15mm
300*300*10mm	500*500*15mm	291*288*18.5mm	500*500*20mm	500*500*29mm
500*500*50mm	300*300*63mm	500*250*95mm	500*500*28mm	500*400*30mm
500*100*30mm	500*500*50mm	500*500*20mm	390*190*25mm	300*300*33mm
415*240*32mm	292*444*32mm	500*500*32mm	390*190*63mm	390*390*63mm
302*302*20mm	500*250*20mm	495*462*30mm	300*370*32mm	450*300*32mm
560*231*32mm	397*300*32mm	593*300*32mm	400*256*32mm	146*300*32mm

Product description:
Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with a steel plate, with bolts or not.

Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.

Applications:

Raw material feeding system: belt head hopper, belt head hopper, trolley tee bucket, and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.


Impact-resistant and wear-resistant ceramic rubber composite lining board (three-in-one lining board) is mainly used in the thermal power industry (falling coal pipe lining board), the steel industry (blast furnace hopper, cylindrical mixer), the cement building materials industry (clinker) Chute), smelting industry (hopper), machinery industry (hopper), coal industry (transportation station chute), mining industry (initial break, medium and fine breakage, transfer chute hopper), chemical industry (chute), organic silicon industry (level two) Heavy-duty cyclone dust collector), coal chemical industry (falling coal pipe), port terminal (ship unloader hopper), commercial industry (mixer liner), automobile manufacturing and other heavy-wearing industries.
 

 

Packaging :
 

 

Our company :




1. Established in 1997,20 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2000 certified,over 260 staffs.
4. Three Own-designed production lines, the ball mils are own produced.


The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one, Two-in-one vulcanized ceramic runner sheet, ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
 

                                                                 
Certification:                                                      

                                                              



FAQ :

1. Q: Can I customize the size?
      A: Yes

2.Q: What is the length tolerance?
     A: ± 2mm.

3. Q: What is the minimum glue seam?
     A: 1.5-3.0mm

4.Q: Is it possible to order bolts?
     A: Yes. Please send us drawings for the specific location of the bolts.

5. Q: Is it possible to order packaging?
      A: More than 100pieces, can be customized packaging.

If you have any questions, kindly contact me : )
 
 

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