The Ultimate Solution to Severe Abrasion Ceramic Wear Liner with High Impact Resistant Performance

• Standard: GB, ISO
• Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Aluminum
• Type: Wear Resistant Ceramic
• Square Tile: 10X10X3~10mm, 17.5X17.5X3~15mm, 20X20X3~15mm, etc.
• Ceramic Plate: 100X100X6~50mm, 150X100X6~50mm, etc.
• Hexagonal Tile: S12.5xt3~20mm, S23.5xt6-25mm
• Dimple Tiles: 20X20X4-10+1(with 5 Dimples), 20X30X5~15+1(with 18
• Ceramic Block: 40X40X40mm, 45X45X50mm,32X32X22mm, 38X38X38mm,etc.
• Ceramic Cylinder/Rod: 6X6mm,15X15mm,20X20mm, 31X31mm,40X40mm, 45X50mm, 5
• Al2O3: 92%
• Density: 3.6g/cm3
• Hv 20: 950
• Rock Hardness Hra: 82
• Bending Strength MPa: 220
• Compression Strength MPa: 1050
• Fracture Toughness Kic Mpam 1/2: 3.7
• Wear Volume: 0.25 Cm3
• Color: White
• Transport Package: CTN
• Trademark: firstar
• Origin: China
• HS Code: 6909120000
• Production Capacity: 8000pieces/Month

Product Description

Product Description

The Ultimate Solution to Severe Abrasion Ceramic Wear Liner with high impact resistant performance 

Ceramic/rubber liner material

is a composite construction of highly wear-resistant 92 %-Al2O3 ceramic tiles (square,

rectangular or hexagonal „SW") vulcanized in special rubber with CN bonding layer.

Properties

• CN bonding layer provides fast and

longlasting adhesion

• Highest abrasion resistance

• Reduces operating costs

• Long service life increases the efficiency

of your equipment

• Good resistance against weather

Area of application

• Lining against extreme wear through

abrasion at high speeds

• For simple to medium duty applications

in mining, gravel, sand and stone breaking

mills and other industrial sectors

• In applications like pipelines, vibratory

feeders, cyclones, skips, bunkers, chutes,

loading points, slides, hoppers, silos

Rubber&Steel Specification:

Type of Ceramics	Rubber	Steel/Metal
92% Alumina	Natural rubber Hardness 60	A235A
95% Alumina
99% Alumina
ZTA
Zirconia

 

S.No.	Material	Attributes	Properties
1	Ceramic  Tiles	Material	92%, 95%, T95%,96%, ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore Hardness	45-65
		Adhesive between tile and rubber	≥3.8 Mpa
		Adhesive between rubber and equipment	≥3.8 Mpa
		Thermal conductivity.(normal temperature)	2w/m·k
		Aging period	≥15 Years
		Working temperature	-50ºC - 200ºC
3	Steel plate	Material	Q235A
		Density	7.85g/cm3
		Thickness	3-10mm
4	Adhesive	Appearance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5 Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850 Mpa
		Working temperature	-20ºC - 100ºC

Product Parameters

Ceramic Specification:

Category	HC90	HC92	HC95	HCT95	HC99	HC-ZTA	ZrO2
Al2O3	≥90%	≥92%	≥95%	≥ 95%	≥ 99%	≥75%	/
ZrO2	/	/	/	/	/	≥21%	≥95%
Density	>3.50g/ cm^3	>3.60g/cm^3	>3.65g/cm^3	>3.70g/cm^3	>3.83g/cm^3	>4.10g/cm^3	>5.90g/cm^3
HV 20	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100
Rock Hardness HRA	≥80	≥82	≥85	≥88	≥90	≥90	≥88
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness KIc MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥4.5	≥7.0
Wear Volume	≤0.28 cm^3	≤0.25cm^3	≤0.20cm^3	≤0.15cm^3	≤0.10 cm^3	≤0.05cm^3	≤0.02cm^3

 

Company Profile

 

Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize delays in production - Variety of wear combating options available as a one stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suite any wear problem

Certifications

 

Packaging & Shipping

 

other Hot Sale

 

FAQ

 

Q: What is your experience in your products?
A: We have 25 years experience in this industry line. We are professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
 
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.

Q: Can you provide free sample?
A: Yes, within 1kg.
 
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union