| Customization: | Available |
|---|---|
| Application: | Structure Ceramic, Industrial Ceramic |
| Material: | Alumina Ceramic |
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Steel & rubber backed ceramic Wear-Resistant Composite Plates with Bolts or Studs
1. Detailed description:
The three-in-one wear-resistant ceramic liner is made by directly vulcanizing special ceramic sheets and special rubber on steel plates with bolts. It is widely used in thermal power, steel, smelting, machinery, coal, mining, chemicals, cement, etc. Different types of products can be selected according to different needs for all the mechanical equipment with large wear such as coal conveying, material conveying system, pulverizing system, ash discharge, dust removal system, etc. in enterprises such as ports and terminals.
In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
QMX's Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles | Material | 92%,95%, T95%,99%.ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber,Flame Retardant,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore Hardness | 65±5 | ||
| Adhesive between tile and rubber | ≥3.8Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal Conductivity(normal temperature) | 2w/m.k | ||
| Aging Period | ≥15 Years | ||
| Working Temperature | -50ºC-- 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 3-10mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid Content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel Strength | 48h N/2.5cm≥120 | ||
| Compressive Strength | 850 Mpa | ||
| Working Temperature | -20ºC-- 100ºC |
Q: What is your experience in your products?
A: We have 22 years experience in this industry line. We are professional manufacturer in this area.
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