Zta Ceramic Lining Tile Block for Impact and Wear Abrasion Use

• Application: Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Aluminum
• Type: Wear Resistant Plate
• Composition: Zirconia and Alumina
• Density: 4.18g/cm3
• Monthly Production Capacity: 400tons
• Model NO.: ZTA
• Packing: Carton and Wooden Pallet
• Color: White
• Transport Package: Wooden Pallet
• Specification: 150*100*25/50mm
• Trademark: FIRSTAR
• Origin: Made in China
• HS Code: 6909120000
• Production Capacity: 500tons Per Month

Product Description

ZTA ceramic lining tile block for impact and wear abrasion use
 

Product Description

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.
Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality. 

Category	HC90	HC92	HC95	HCT95	HC99	HC-ZTA	ZrO2
Al2O3	≥90%	≥92%	≥95%	≥ 95%	≥ 99%	≥75%	/
ZrO2	/	/	/	/	/	≥21%	≥95%
Density	>3.50g/ cm^3	>3.60g/cm^3	>3.65g/cm^3	>3.70g/cm^3	>3.83g/cm^3	>4.10g/cm^3	>5.90g/cm^3
HV 20	≥900	≥950	≥1000	≥1100	≥1200	≥1350	≥1100
Rock Hardness HRA	≥80	≥82	≥85	≥88	≥90	≥90	≥88
Bending Strength MPa	≥180	≥220	≥250	≥300	≥330	≥400	≥800
Compression strength MPa	≥970	≥1050	≥1300	≥1600	≥1800	≥2000	/
Fracture Toughness KIc MPam 1/2	≥3.5	≥3.7	≥3.8	≥4.0	≥4.2	≥4.5	≥7.0
Wear Volume	≤0.28 cm^3	≤0.25cm^3	≤0.20cm^3	≤0.15cm^3	≤0.10 cm^3	≤0.05cm^3	≤0.02cm^3

Notes: We can make alumina wear tile according to your requirement.

Features

High hardness

Rockwell hardness of high alumina ceramics is up to HRA80-90 which is second only to diamond and far exceeds wear-resistant steel stainless

 

Excellent wear resistance

The wear resistance of high alumina ceramics is 266 times that of manganese steel and 171.5 times that of high chromium cast iron.According to our investigation & follow-up to the clients, the service life of equipment can be prolonged over 10 times under the same working conditions.

Corrosion resistance
High alumina ceramics are inorganic oxides with extremely stable molecular structure and no electrochemical corrosion, thus they can resist erosion of acid, alkali, salt solutions and organic Solvents.

 

Thermostability
Working temperature of high alumina ceramics can be as high as 1400ºC.

 

Good self-lubricity
High alumina ceramics have the properties of self-lubricity and inadhesion, the roughness is only 1/6 that of steel pipes thus less flow Resistance.

 

Light weight
The density of high alumina ceramics is about 3.6g/cm3, which is only half that of steel, thus easy for construction and installation

 

Wear solutions we provide

This is a complex process.Our engineers understand wear problems and specify
solutions to meet your operational environment. Material properties,tolerances, flatness,attachment methods, and material costs are all considered in a wear solution.

 

 

Applications	Markets
• Chutes/Hoppers • Classifier Cones • Cyclone Separators • Elbows • Fan Housing & Blades • Lined Piping • Nozzles • Wear Panels	• Coal-fired Power Generation • Abrasive Material Handling • Chemical Processing • Food Processing • Iron/Steel Manufacturing • Mineral Processing • Powder/Bulk Solids Conveying • Pulp & Paper Manufacturing • Pulverizing & Grinding

 

Production Process

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FAQ

 

Q: What are Ceramic Wear Linings?
A: Ceramic wear linings are specially engineered ceramic tiles designed to provide high resistance against abrasive and erosive wear in heavy-duty equipment such as chutes, hoppers, conveyors, and other material handling systems.

Q: What materials are used to make Ceramic Wear Linings?
A: The most commonly used materials for ceramic wear linings are alumina, zirconia, silicon carbide, and boron carbide. These materials offer high levels of hardness, toughness, and resistance to wear and impact.

Q: What benefits do Ceramic Wear Linings offer?
A: Ceramic wear linings offer a range of benefits, including increased equipment lifespan, reduced maintenance costs, improved material flow, and enhanced safety in the workplace. They also provide superior wear resistance, reducing downtime and improving productivity.

Q: How are Ceramic Wear Linings installed?
A: Ceramic wear linings can be installed using a range of methods, including adhesive bonding, mechanical fastening, and welding. The method used will depend on the specific application and the type of equipment being lined.

Q: What factors should be considered when choosing Ceramic Wear Linings?
A: When choosing ceramic wear linings, factors such as the type of material being handled, the level of wear and impact expected, and the equipment's operating conditions should be considered. It is also important to consider the size and shape of the tiles, as well as the installation method.

Q: How long do Ceramic Wear Linings last?
A: The lifespan of ceramic wear linings will depend on several factors, including the type of material being handled, the level of wear and impact, and the operating conditions. However, ceramic wear linings are designed to provide long-lasting protection and can last significantly longer than traditional wear solutions.

Q: Can Ceramic Wear Linings be customized to fit specific equipment?
A: Yes, ceramic wear linings can be customized to fit a wide range of equipment and applications. Manufacturers can create bespoke solutions to fit the specific requirements of their customers, including custom shapes, sizes, and thicknesses.

Q: How do Ceramic Wear Linings compare to other types of wear solutions?
A: Ceramic wear linings offer superior wear resistance compared to other types of wear solutions such as rubber, steel, and urethane. They are also more durable and require less maintenance, making them a cost-effective solution in the long term.