92% Al2O3 Ceramic Rubber Wear Liner, Rubber Backed Ceramic Tile Mats for Chute

• Standard: GB
• Application: Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Aluminum
• Type: Wear Resistant Ceramic
• Component: Ceramic, Rubber, Steel
• Ceramic Thickness: 3-75mm
• Model NO.: Ceramic Rubber Wear Liner
• Rubber Thickness: Depend on Working Condition
• Steel Thickness: 3-10mm
• Delivery Time: 15~25 Days as Your Request
• Samples: Free Samples Can Be Provided
• Usage: Pipeline Wear and Flow Solutions
• Transport Package: Pallet
• Specification: Customized
• Trademark: Firstar
• Origin: China
• HS Code: 6909120000
• Production Capacity: 18000 Tons/Years

Product Description

92% AL2O3 CERAMIC RUBBER WEAR LINER, RUBBER BACKED CERAMIC TILE MATS FOR CHUTE

Product Description

The ceramic wear rubber plates are custom made and are great for protecting your investments. The ceramic aluminum oxide combined with rubber, extends the life of your production lines, reducing maintenance costs. In addition, they can ultimately reduce production downtime through a direct impact on noise reduction.

Firstar developed unique products which have excellent properties such as: anti-wear as well as higher energy absorption characteristics.

 

Ceramic Rubber Liner, also called ceramic rubber wear plate, is embedding 92% al2o3 alumina ceramic tile into energy absorbing rubber or polyurethane matrix, and bond both to steel backing plate via hot vulcanizing for easy installation.

Energy-absorbing rubber or polyurethane cushions helps reduce impact energy and prevent ceramic tiles breakage,

Steel backing plate with studs for easy installation.

Advantages
1. Using rubber vulcanization technology, the ceramic is embedded in the rubber to form a strong and buffering anti-wear layer.
2. The steel plate with bolt can be vulcanized together with the ceramic &rubber plate, which will be easy for installation.
3.Impact resistance. The board has good cushion performance which can effectively alleviate the impact of ore falling from the high altitude.
4. Not easy to fall off. The composite board is vulcanized as a whole, and each plate has bolts passing through the bottom steel plate, so the welding is very firm.
5. Easy for maintenance. The composite board is more than 60% lighter than the wear-resistant steel plate, so the installation is very convenient

Application:  
Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.

 

Product Parameters

S.No	Material	Attibutes	Properties
1	Ceramic Tiles	Material	92%,95%,T95%,99%,ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber, Flame Retardant, others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore hardness	65±5
		Adhesive between tile and rubber	≥3.8Mpa
		Adhesive between rubber and equipment	≥3.5Mpa
		Thermal conductivity. (normal temperture)	2w/m.k
		Aging period	15years
		Working temperature	·-50ºC-200ºC
3	Steel plate	Material	Q235A
		Denisty	7.85g/cm3
		Thickness	3-8mm
4	Adhesive	Apperance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850Mpa
		Working temperature	'-20ºC-100ºC

Regular wear plate size

Length(mm)	Width(mm)	Thickness(mm)
		ceramic	Rubber	Steel Plate
300	300/150/200/400/450	25	6	6
		50	7	6
400	450	25	6	6
		50	7	6

 

Company Profile

1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.

The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.

FAQ

1. Are you are trading company or a factory? 
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China 

2. What is your monthly capacity? 
500-650ton per month 

3. What kinds of ceramic wear resistant liners do you manufacture? 
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound 

4. What is the delivery time? 
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days. 

5. Can you manufacture ceramic liner according to customers' desgin? 
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers. 

6. What is the packing? 
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL 

7. What is the nearest port? 
Qingdao port