High Hardness Alumina Ceramic Tiles Lined Cyclone Pipes for Wear Solution
Product Description
Steel tube lined with alumina ceramic tiles
By glue or welding, steel tube is lined with alumina ceramic tiles. It is mainly used in electric power, metallurgy, coal, cement and other industries, such as large-diameter reducing flue, dust removal pipeline, coal hopper, cement hopper, chutes and other systems.
Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina T95: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA): increased strength and impact resistance
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. Product Specification:
- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.
4. Ceramic wear lining tiles for a variety of applications:
Processing equipment:
l Pharmaceutical clean rooms
l Food processing plants
l Grain handling
l Mineral processing
l Cement manufacturing
l Chemical processing
l Large Cyclones:
l Coal-fired power plants
l Steel Mills
l Asphalt Plants
l Petrochemical plants
l Pulp and paper mills
Detailed Photos
High hardness alumina ceramic lined cyclone for wear solution
Application of ceramic wear-resistant pipe:
Because the pipe has wear-resistant, corrosion-resistant and heat-resistant properties, it can be widely used in electric power, metallurgy, mining, coal, chemical industry and other industries. It is an ideal wear-resistant pipe for transporting abrasive granular materials and corrosive media such as sand, stone, pulverized coal, ash and liquid aluminum.
Application of ceramic wear-resistant pipe in metallurgy and power industry:
The metallurgical and power industries need to consume a large number of metal pipelines every year to transport pulverized coal, ash slag, slurry, lime gypsum slurry, etc. Using ceramic composite pipe to replace other pipes has the characteristics of high wear resistance, long service life, convenient installation and remarkable economic benefits.
Mining application of ceramic wear-resistant pipe: the pipeline is seriously worn by mine filling, concentrate powder and tailings transportation.
Coal application of ceramic wear-resistant pipe: wet transportation is widely used in coal preparation and long-distance pipeline coal transportation. The transportation pipe is required to be wear-resistant and corrosion-resistant. The pipe can be used as a long-life transportation pipe with considerable economic benefits.
Performance characteristics of ceramic wear-resistant pipe:
1. Good wear resistance
2. Corrosion resistance and scale prevention
3. Low running resistance
4. Good temperature resistance and heat-resistant fou punching performance
5. Low project cost
6. Convenient installation and construction
Alumina Ceramic Lining Tiles Specification
| Character |
92 |
95 |
T95 |
99 |
ZTA |
ZrO2 |
Test Standard |
| Density(g/cm³) |
≥3.6 |
≥3.65 |
≥3.7 |
≥3.83 |
≥4.15 |
≥5.9 |
GB/T 25995-2010 |
| Al2O3(%) |
≥92% |
≥95% |
≥95% |
≥99% |
≥75% |
/ |
JC/T 1085-2008 |
| ZrO2 +Y2O3 |
/ |
/ |
/ |
/ |
≥21% |
≥99.8% |
JC/T 1085-2008 |
| Bending Strength(MPa) |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
GB/T 6569-2006 |
| Compressive Strength (MPa) |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
GB/T 8489-2006 |
| Fracture Toughness(MPa.m1/2) |
≥3.2 |
≥3.2 |
≥3.5 |
≥3.5 |
≥5.0 |
≥7.0 |
ISO21618 IM |
| Rockwell Hardness HRA |
≥82 |
≥85 |
≥88 |
≥89 |
≥90 |
≥88 |
GB/T 230.1-1996 |
| Vickers Hardness HV20(MPa) |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1400 |
≥1100 |
GB/T 16534-2009 |
| Wear Volume(cm³) |
≤0.25 |
≤0.20 |
≤0.15 |
≤0.10 |
≤0.05 |
≤0.05 |
JC/T2345-2015 |
Company Profile
Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize delays in production - Variety of wear combating options available as a one stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suite any wear problem
Certifications
Packaging & Shipping
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FAQ
Q: What is your experience in your products?
A: We have 26 years experience in this industry line. We are professional manufacturer in this area.
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.
Q: Can you provide free sample?
A: Yes, within 1kg.
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
Q: What are your payment terms?
A: T/T, L/C, Western Union
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