Wear Resistant Silicon Carbide Lined Metal Parts

Product Description

Wear Resistant Silicon Carbide Lined Metal Parts 

 

Product Description

 
The rubber ceramic liner is made of excellent hot vulcanized rubber processing technology. The square or hemi-spherical wear-resistant ceramic liner and the vulcanized rubber are combined to produce a porcelain-vulcanized rubber composite wear-resistant ceramic vulcanized rubber sandwich panel.
 The rubber ceramic liner combines the high toughness of porcelain with the high buffering and fatigue-relieving characteristics of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and boring transportation. It combines the high toughness of porcelain with the advantages of high buffering and fatigue relief of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and uninteresting transportation.

Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with steel plate, with bolts or not.

Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, apply to convey systems equipment work under normal temperature, and can bear some impact.

Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components

 Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.

Detailed Photos

 

Product Parameters

S.No	Material	Attibutes	Properties
1	Ceramic Tiles	Material	92%,95%,T95%,99%,ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber, Flame Retardant, others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore hardness	65±5
		Adhesive between tile and rubber	≥3.8Mpa
		Adhesive between rubber and equipment	≥3.5Mpa
		Thermal conductivity. (normal temperture)	2w/m.k
		Aging period	15years
		Working temperature	·-50ºC-200ºC
3	Steel plate	Material	Q235A
		Denisty	7.85g/cm3
		Thickness	3-8mm
4	Adhesive	Apperance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850Mpa
		Working temperature	'-20ºC-100ºC

 

Packaging & Shipping

 

 

Company Profile

1. Established in 1997,25 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 400 staffs.
4. Three Own-designed production lines, the ball mils are own produced.

The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.

 

Certifications

                                                        

If you have any questions, please sent an inquiry to us : )

FAQ

Q: Are you a trading company or manufacturer?

A: We are a factory.

Q: Is the sample free?
A: Yes, we offer free samples.
    The sample air shipping fee will be returned when the bulk order. 

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.

Q: What are your terms of payment?

A:  negotiation 

 

Product Range

Steel tube lined with alumina ceramic tiles            
By glue or welding, steel tube is lined with alumina ceramic tiles. It is mainly used in electric power, metallurgy, coal, cement and other industries, such as large-diameter reducing flue, dust removal pipeline, coal hopper, cement hopper, chutes and other systems.

Ceramic Mosaic Pieces
Ceramic Pipe Tiles
Ceramic Curved Tiles(with or without holes)
Ceramic Tapered Tiles
Ceramic Cylinders
Steel Lined with Ceramic Tiles
Irregular Ceramic Tiles
Clipping Ceramic Tiles Interlocking Bricks
Industrial ceramic linings are a great option for guarding against abrasion, erosion or corrosion. However, ceramic linings are only effective when they are selected and installed properly.
 Contact us  to tell us more about your ceramic lining needs.

 

Ceramic Grinding Media Series:
1. Alumina grinding media 
2. Y-tzp zirconia grinding media(ball and cylinder) 
3. Ceria zirconia grinding media 
4. ZTA grinding media 
5. Zirconium silicate grinding media