QMX supply and install a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.
Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications.
Detailed Photos
Weld-On alumina ceramic tiles are typically used in high temperature applications and are available in most sizes to suit your application on an ex-stock basis.
Product Parameters
| Category |
HC90 |
HC92 |
HC95 |
HCT95 |
HC99 |
HC-ZTA |
ZrO2 |
| Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
| ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
| Density |
>3.50g/ cm3 |
>3.60g/cm3 |
>3.65g/cm3 |
>3.70g/cm3 |
>3.83g/cm3 |
>4.10g/cm3 |
>5.90g/cm3 |
| HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
| Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
| Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
| Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
| Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
| Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
Installation of weldable ceramics:
1. Cleaning the device surface first.
2. Mixing the epoxy resin adhesive as per requested proportion. The adhesive must be used up within 30 minutes after mixing.
3. Applying the mixed epoxy resin adhesive onto the back of Chemshun alumina tiles or by large installation areas direct on the steel construction. Notice: Epoxy resin adhesive will be visible on the top surface of the tile, it is not necessary to clean the surface.
4. Carefully putting the Chemshun ceramic tiles on the casing and pressing the welding washer(welding insert/wedding metal) into the hole.
5. Welding: the normal welding washer(welding insert/wedding metal) is cold rolled steel which can be plug welded using conventional welding procedures.
6. Placing a little epoxy resin adhesive into the hole and then carefully pressing the ceramic plug(ceramic cap) into the adhesive. Note: after 24 hours the adhesive hardens up and the installation is ready to use.
QMX Ceramics are positive to seize the opportunity for providing the solution include one-stop service plus installation for client, once you have such demand about weldable tiles in the following days, please feel free let us know. In addition, we also can produce alumina mat and ceramic lagging, and can afford the corresponding the installation guide, welcome you contact us if you have interests.
Company Profile
Zibo Qimingxing New Material Incorporate Co.,Ltd specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
Our main products:
1. 92/T95/ZTA wear-resistant ceramic liner/tube
2. Rubber wear liner: 300*300*63, 500*500*64mm, etc.
3.Steel pipe with ceramic lining.
4.PU lining, polyurethane lining
5.Ceramic grinding ball:
1)Alumina grinding ball
Rolled type: 0.5-30 mm
Pressed type:15-70 mm
2)ZTA grinding ball: 0.5-13 mm
3)Zirconium silicate grinding ball:0.5-13 mm
4)Cerium zirconium grinding ball:0.4-3.4 mm
5)Yttrium zirconium grinding ball:0.1-30mm
6.Wearing compound ceramic bead epoxy
7.Silicon carbide wear parts
8.Rubber hose ceramic lining, rubber for gumming (lining) of conveyor drums
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one, Two-in-one vulcanized ceramic runner sheet, ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
Packaging :
1. Packaged with carton box.
2. There are compartments in the cartons to prevent friction.
About package and shipping marks all could be customized.
FAQ
Q: Are you a trading company or manufacturer?
A: We are manufacture for 25years.
Q: Is the sample free?
A: Yes, we offer free samples at 1kg.
Q: How long is your delivery time?
A: Generally it is 1-2 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.
Q: What are your terms of payment?
A: T/T or L/C at sight
Q: Accept customized?
A: Yes. against the drawing
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